Kawasaki 1600 User Manual
12 ASSEMBLY
Front Fender Installation
•
Lift the motorcycle off the crate base and sup-
port the motorcycle with a suitable stand or
jack.
port the motorcycle with a suitable stand or
jack.
•
Loosen the axle clamp bolts on the right fork
leg and remove the front axle.
leg and remove the front axle.
•
Loosen the two flanged bolts (D = 10, L = 47)
to remove each front brake caliper.
to remove each front brake caliper.
A. Front Brake Calipers
B. Flanged Bolts (D = 10, L = 47)
B. Flanged Bolts (D = 10, L = 47)
CAUTION
Do not leave the calipers hanging by
the brake hoses.
the brake hoses.
After removing the
calipers, secure them to the frame using
a suitable band.
a suitable band.
•
Install the front fender with its more rounded
end facing forward.
end facing forward.
A. Front Fender
B. Forward
B. Forward
•
Install the front fender on the fork legs, and in-
stall the front left and right brake hose clamps
on the inside of the fender with the four bolts
(D = 8, L = 35) and tighten them.
stall the front left and right brake hose clamps
on the inside of the fender with the four bolts
(D = 8, L = 35) and tighten them.
US and CN Models
A. Front Fender
B. Bolts (D = 8, L = 35)
C. Brake Hose Clamp (Left)
B. Bolts (D = 8, L = 35)
C. Brake Hose Clamp (Left)
Other than US and CN Models
A. Front Fender
B. Bolts (D = 8, L = 35)
C. Brake Hose Clamp (Left)
B. Bolts (D = 8, L = 35)
C. Brake Hose Clamp (Left)
Front Wheel Installation
•
Check the wheel rotation mark on the front
tire.
tire.
NOTE
ż
The direction of the wheel rotation is shown
by an arrow on the front tire. Install the wheel
so that the rotation mark coincides with wheel
rotational direction.
by an arrow on the front tire. Install the wheel
so that the rotation mark coincides with wheel
rotational direction.