kymco mo kxr 250 Service Manual

Page of 7
11
.CRANKSCASE/CRANKSHAFT/
   BALANCE SHAFT
11-2
Mongoose/KXR 250
SERVICE INFORMATION
GENERAL INSTRUCTIONS
• This section covers crankcase separation to service the crankshaft.  The engine must be removed
for this operation.
• The following parts must be removed before separating the crankcase.
-Cylinder head (!Chapter 7)
-Cylinder/piston (!Chapter 8)
-Drive and driven pulleys (!Chapter 9)
-A.C. generator (!Chapter 16)
-Starter clutch (!Chapter 18)
-Oil pump (!Chapter 4)
SPECIFICATIONS
Item
Standard (mm)
Service Limit (mm)
Connecting rod big end side clearance
0.05_ 0.4
0.6
Crankshaft Connecting rod big end radial clearance
0_ 0.008
0.05
Run out
æ
0.10
TORQUE VALUES
Crankcase bolt
0.8_ 1.2kgf-m
Cam chain tensioner slipper bolt
0.8_ 1.2kgf-m
Cam chain cover bolt
0.8_ 1.2kgf-m
TROUBLESHOOTING
Excessive engine noise
Excessive bearing play