kymco mo bw250 Service Manual

REAR BRAKE CALIPER REMOVAL
First remove the exhaust muffler. (!2-6)

Remove the rear brake fluid tube bolt and

disconnect the brake fluid tube.

Remove the two bolts attaching the rear brake

caliper.

Remove the rear brake caliper.

INSPECTION
Inspect the brake pads and brake disk.

Visually check the brake pad thickness and it

should not exceed the wear indicator mark.

Measure the brake disk thickness.
Service Limit: 3.0mm replace if below

DISASSEMBLY
Disassemble the rear brake caliper. (!14-11)

Inspect and assemble the rear brake caliper .

(!14-12)
Note: The rear brake caliper and front brake

caliper have the same specification.

INSTALLATION
Install the brake caliper to the rear fork and

tighten the two bolts.
Torque: 24.5_

34.3N-m

Connect the brake fluid tube to the brake

caliper and tighten the fluid tube bolt.

Fill the brake reservoir with the specified

brake fluid and bleed air from the brake

system. (!14-10)

When installing the brake fluid tube, be

sure to install the two copper sealing

washers.

＊

When removing the brake fluid tube, use

shop towels to cover plastic parts and

coated surfaces to avoid damage.

＊

Brake Disk

Fluid Tube Bolt

Brake Pads

Bolts

Fluid Tube Bolt

Copper  Washers

Bolts

Brake Caliper

Wear  Indicator  Mark