kymco mo kxr 250 Service Manual

This Service Manual describes the

technical features and servicing

procedures for the KYMCO

Mongoose/KXR 250.

Section 1 contains the precautions for

all operations stated in this manual.

Read them carefully before starting any

operation.

Section 2 is the removal/installation

procedures for the frame covers which

are subject to higher removal/installation

frequency during maintenance and

servicing operations.

Section 3 describes the inspection/

adjustment procedures, safety rules and

service information for each part,

starting from periodic maintenance.

Sections 4 through 19 give instructions

for disassembly, assembly and

inspection of engine, chassis frame and

electrical equipment.

Most sections start with an assembly or

system illustration and troubleshooting

for the section. The subsequent pages

give detailed procedures for the section.

GENERAL INFORMATION

1

FRAME COVERS/EXHAUST  MUFFLER

2

INSPECTION/ADJUSTMENT

3

LUBRICATION SYSTEM

4

FUEL SYSTEM

5

ENGINE REMOVAL

6

CYLINDER HEAD/VALVES

7

CYLINDER/PISTON

8

DRIVE AND DRIVEN PULLEYS

9

FINAL REDUCTION/TRANSMISSION

SYSTEM

10

CRANKCASE/CRANKSHAFT/

BALANCE SHAFT

11

COOLING SYSTEM

12

BRAKE SYSTEM

13

FRONT  WHEEL/FRONT

SUSPENSION/STEERING SYSTEM

14

REAR WHEEL/AXLE/SUSPENSION

15

BATTERY/CHARGING SYSTEM/A.C.

GENERATOR

16

IGNITION SYSTEM

17

STARTING SYSTEM

18

BULBSREMOVAL/INSTRUMENT/

HORN

19

The information and contents

included in this manual may be

different from the motorcycle in case

specifications are changed.

CHASSIS

EQUIPMENT

ENGINE