Whirlpool Ice Maker 470 User Manual

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SERVICE INSTRUCTIONS 
 
The GNF refrigerators 285L, 250L, and 220L all are clean back refrigerators. A clean back 
refrigerator incorporates the following parts foamed between the main liner and the cabinet. 
 
1.  
The skin condenser - The condenser assembly is placed on the three sides of the cabinet. 
2.  
 Heat loop - The heat loop is placed along the front side of the cabinet. 
3.   
Suction & Capillary - The suction & capillary is placed on the backside of the cabinet. The 
serviceable joints are available one for the Evaporator assembly in the Freezer 
compartment and the other to the compressor and the drier. 
4.    Water drainage system - The defrost water drainage gets collected on the tray kept over 
the compressor through the tube which is again formed at the backside of the cabinet. 
5.    Wiring Harness Assembly - The wiring assembly is foamed at the back side of the 
refrigerator in such a way providing serviceable wiring connector in three places such as (1) 
in the freezer compartment for the fan motor, defrost heater and bi-metal, (2) in the 
refrigerator compartment for the thermostat, bulb holder, timer motor and (3) in the back 
side dome area for the compressor, relay, overload protection and power cord. Each 
compartment will have small wiring assembly for connecting the electrical parts available as 
mentioned. 
As these above mentioned parts are foamed in they become non-serviceable parts. 
Great care on quality is taken to make these parts free from failure as any failure on 
the above parts may lead for the unit replacement as a whole. 
The other parts in the freezer compartment, refrigerator compartment and the door 
assemblies except the liners are serviceable and the procedures for the same are given in 
the following pages. 
 
Procedure for repair of sealed system failures of 
R134a systems. 
 
This section has been specially introduced to explain in detail the precautions and care to 
be taken in repair of refrigerators, which use R134a as the refrigerant (as in the GNF 
refrigerator). It also explains in detail the "SWEEP CHARGING PROCEDURE" which is the 
recommended procedure for repair of sealed system failures. 
 
R134a sealed system service 
 
R134a  is used as a refrigerant in the Global No Frost refrigerators to make it more 
environments friendly and comply with Environmental Protection Agency rules. R134a is a 
Hydroflorocarbon refrigerant (Non - CFC) which is chlorine free and it makes it non ozone 
layer depleting unlike other refrigerants like R12 which is a Chloroflorocarbon (CFC). 
R134a is in some way similar to R12 in refrigerating properties but there are some 
important and critical differences that should be always remembered. 
 
The main Points to be remembered while servicing a R134a refrigerant based refrigerator 
are 
 
i) 
R134a is more sensitive to contamination and it can not tolerate moisture, traces of other 
chlorine-based refrigerants and other chemical substances. Hence use only the tubing, 
equipment which is compatible with R134a and maintained exclusive for R134a and do not 
mix it with the other equipment meant for R12 based systems. 
ii) 
The lubricant (Easter oil) used in R134a systems can absorb large amounts of moisture 
and cause contamination. Hence never open the replacement compressor stubs ends to 
 
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