BENDIX BW1426 User Manual

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DIAPHRAGM REPLACEMENT AND 
DISASSEMBLY
Clean the exterior of the brake chamber and mark the 
parts in relation to position to each other so that it may be 
assembled in the same way.
NOTE:  If the brake chamber is to be dismantled without 
removing the non-pressure plate from the vehicle, 
slack adjuster should be backed-off.
CLAMP-RING TYPE CHAMBER
1.  Pull out the push rod and clamp it at the non-pressure 
plate. If using vise grip pliers, the push rod should be 
protected so that it will not be damaged.
2.  Remove the clamp ring nuts and bolts.
3.  If the chamber has a single clamp ring, spread the ring 
slightly, just enough to slip it off the plate. Care should 
be taken so that the clamp ring is not distorted. If the 
chamber uses a two-piece clamp ring, remove the 
clamp rings.
4.  Remove the pressure plate and diaphragm.
5.  Remove the yoke lock nut and yoke from the push rod 
and release the grip on the push rod, being careful to 
contain the push plate and non-pressure plate until the 
return spring load is relaxed.
6.  Remove the push rod assembly and spring.
7.  Remove the boot (if applicable).
CLEANING AND INSPECTION
1.  Clean all the metal parts in cleaning solvent, removing 
all rust and scale.  All diaphragm sealing surfaces 
should be smooth and clean.
2.  Carefully inspect all metal parts for cracks, distortion 
or damage.
3.  Replace all rubber parts and all other parts not 
consid ered serviceable with Genuine Bendix
®
 brand 
replacement parts.
ASSEMBLY
CLAMP-RING TYPE CHAMBER
1.  Stand the push rod assembly upright on a flat surface.
2.  Position the return spring on the push rod.
3.  Install the boot or o-ring on the non-pressure plate (if 
applicable).
4.  Position the non-pressure plate on the push rod, and 
press the plate down against the tension of the spring 
until plate bottoms on flat surface. Clamp the rod with 
vise grips (protect the rod) at the plate.
5.  If installing a single clamp ring, position the ring over 
the clamping surface of the non-pressure plate.
6.  Check the alignment marks (made before disassembly) 
and position the diaphragm in the pressure plate and 
place on the non-pressure plate.
7.  If installing a single clamp ring, work the clamp ring over 
the clamping surface of the pressure plate and draw 
the clamp lugs together (with vise grips or a similar 
tool). Install the bolt and nut in the clamp and tighten, 
tapping with a soft-faced mallet (to center the clamp 
ring if necessary).  Release the grip on the push rod 
and install the remaining bolt and nut.
8.  Install the nuts and bolts evenly and only sufficiently to 
eliminate leakage.
TESTING A BRAKE CHAMBER AFTER 
DIAPHRAGM REPLACEMENT
Perform the tests outlined in the “Operating and Leakage 
Tests” section.
BW1426 © 2014 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group  •  06/14  •  All Rights Reserved.
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