BENDIX BW2000 User Manual
2
Index
Page
1
Exploded view of brake
1.1
Axial Disc Brake Components
4
1.2
Axial Disc Brake Repair Kits
5
1.2.1
Axial Disc Brake Wear Indicator Kits
5
1.3
Radial Disc Brake Components
6
1.4
Radial Disc Brake Repair Kits
7
1.4.1
Radial Disc Brake Wear Indicator Kits
7
1.5 Brake Disc Rotor
2
General information
(for “ Axial- and Radial Disc Brake” )
(for “ Axial- and Radial Disc Brake” )
2.1
Service Tools
9
2.2
Diagnostic Equipment
9
2.3
Lubrication
9
2.4
Torque requirements
9
3
Description and Function
3.1
Axial Disc Brake Sectioned View
10
3.2
Description of operation
11
3.2.1
Brake actuation
11
3.2.2
Brake release
11
3.2.3
Brake adjustment (automatic)
11
3.3
Radial Disc Brake Sectioned View
12
3.4
Description of operation
13
3.4.1
Brake actuation
13
3.4.2
Brake release
13
3.4.3
Brake adjustment (automatic)
13
4
Safety instructions for service work
13
(for “ Axial- and Radial Disc Brake” )
5 Brake Testing
(for “ Axial- and Radial Disc Brake” )
5.1 Troubleshooting procedure
14
5.2
Adjuster check
15
5.3 Wear limits of Brake Pads and Rotor
16
5.3.1
Brake wear check using Guide Pin (for Calipers with standard Guide Pins)
18
5.3.2
Brake wear check using Guide Pin (for Calipers with long Guide Pins)
19
5.3.3
Wear Indicators
20
5.4
Diagnostic-Equipment - Hand held device ZB9031
21
5.5
Diagnostic-Equipment - Vehicle mounted device ZB9033
21
6
Pad replacement
(for “ Axial- and Radial Disc Brake” )
(for “ Axial- and Radial Disc Brake” )
6.1
Pad removal
22
6.1.1
Tappet Boot check
22
6.1.2 Caliper floatation check
23
6.2
Pad fitting
23
7
Tappet with Boot replacement
(for “ Axial- and Radial Disc Brake” )
(for “ Axial- and Radial Disc Brake” )
7.1
Tappet with Boot removal
24
7.1.1
Adjuster thread inspection
25
7.2
Tappet with Boot fitting
25
8
Caliper Suspension Sealing
27
(for “ Axial- and Radial Disc Brake” )
8