Yamaha Bicycle WR45OFR User Manual

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INSP
ADJ
 
MAINTENANCE INTERVALS
 
EC300000
 
REGULAR INSPECTION AND ADJUSTMENTS
 
MAINTENANCE INTERVALS
 
The following schedule is intended as a general guide to maintenance and lubrication. Bear in mind
that such factors as weather, terrain, geographical location, and individual usage will alter the
required maintenance and lubrication intervals. If you are a doubt as to what intervals to follow in
maintaining and lubricating your machine, consult your Yamaha dealer.
 
Item
After 
break-in
Every 
race
 
Every 
third 
(or 
500 km)
Every 
fifth 
(or 
1,000 km)
 
As re-
quired
Remarks
ENGINE OIL
Replace
 
 
 
 
 
 
VALVES
Check the valve clearances
Inspect
Replace
 
 
 
 
 
 
 
 
 
 
 
 
The engine must be cold.
Check the valve seats 
and valve stems for wear.
VALVE SPRINGS
Inspect
Replace
 
 
 
 
 
 
Check the free length and 
the tilt.
VALVE LIFTERS
Inspect
Replace
 
 
 
 
 
 
Check for scratches and 
wear.
CAMSHAFTS
Inspect
Replace
 
 
 
 
 
 
Inspect the camshaft sur-
face.
Inspect the decompres-
sion system
CAMSHAFT SPROCKETS
Inspect
Replace
 
 
 
 
 
 
Check for wear on the 
teeth and for damage.
PISTON
Inspect 
Clean
Replace
 
 
 
 
 
 
 
 
 
 
 
 
Inspect crack
Inspect carbon deposits 
and eliminate them.
PISTON RING
Inspect
Replace
 
 
 
 
 
 
 
 
 
Check ring end gap
PISTON PIN
Inspect
Replace
 
 
 
 
 
 
CYLINDER HEAD
Inspect and clean
 
 
 
Inspect carbon deposits 
and eliminate them.
Change gasket
CYLINDER
Inspect and clean
Replace
 
 
 
 
 
 
Inspect score marks
Inspect wear
CLUTCH
Inspect and adjust
Replace
 
 
 
 
 
 
 
 
 
Inspect housing, friction 
plate, clutch plate and 
spring
TRANSMISSION
Inspect
Replace bearing