Verdero Water Pump VF5 User Manual

Page of 81
 
 
2
Table of Contents 
 
Disclaimer of Warranty and Limitations of Liability......................................................................... 6
 
1.
 
Introduction ............................................................................................................................. 7
 
2.
 
Safety Issues........................................................................................................................... 8
 
2.1
 
Safety Alert Symbol...................................................................................................... 8
 
2.2
 
Signal Words ................................................................................................................ 8
 
2.3
 
Safety First ................................................................................................................... 9
 
2.4
 
Pump Safety Features.................................................................................................. 9
 
2.5
 
Operational Safety...................................................................................................... 10
 
2.6
 
Maintenance Safety.................................................................................................... 11
 
2.7
 
Assembly, Installation and Commissioning ................................................................ 12
 
3.
 
Theory of the Pump............................................................................................................... 13
 
3.1
 
Working Principles...................................................................................................... 13
 
3.2
 
Features of a Hose Pump .......................................................................................... 13
 
3.3
 
Advantages of VERDERFLEX ................................................................................... 13
 
3.4
 
Product Range ........................................................................................................... 14
 
3.5
 
Pump Construction..................................................................................................... 14
 
3.6
 
Limitations of the Pump.............................................................................................. 17
 
3.7 
 
Pump Selection .......................................................................................................... 18
 
3.8
 
VERDERFLEX Hose .................................................................................................. 18
 
4.
 
Safety, Operation and Maintenance Instructions .................................................................. 19
 
4.1
 
General – tools and facilities ...................................................................................... 19
 
Pump sizes & weights ........................................................................................................... 19
 
4.2
 
Assembly.................................................................................................................... 19
 
4.3
 
Installation .................................................................................................................. 30
 
4.4
 
Commissioning........................................................................................................... 31
 
4.5
 
Operation.................................................................................................................... 32
 
4.6
 
Maintenance............................................................................................................... 33
 
4.7
 
Drive Selection ........................................................................................................... 44
 
4.8
 
Lubrication.................................................................................................................. 45
 
4.9
 
Fault Finding............................................................................................................... 46
 
5.
 
Accessories and Options ...................................................................................................... 48
 
5.1
 
Accessories and Options............................................................................................ 49
 
6.1
 
Normal Operation Risk & Preventative Measures:..................................................... 52
 
6.2
 
Explosive Operation Risk & Preventative Measures: ................................................. 53
 
6.3
 
Explosion Proof Labelling:.......................................................................................... 57
 
6.4
 
Pump & Hose: Storage during Plant shutdowns / on site storage.............................. 57
 
6.5
 
Other Information: ...................................................................................................... 59
 
Warranty Registration ........................................................................................................... 59
 
Appendix A ................................................................................................................................... 61
 
VERDERLUBE Safety Data Sheet........................................................................................ 61
 
1
 
Identification of the Substance/Preparation and of the Company/Undertaking..................... 61
 
1.1 
 
Identification of Substance or Preparation ................................................................. 61
 
1.2 
 
Company Identification............................................................................................... 61
 
2
 
Composition / Information on Ingredients ............................................................................. 61
 
3
 
Hazards Identification............................................................................................................ 61
 
4
 
First Aid Measures ................................................................................................................ 62
 
4.1
 
Ingestion..................................................................................................................... 62
 
4.2
 
Inhalation.................................................................................................................... 62
 
4.3
 
Skin Contact ............................................................................................................... 62
 
4.4     Eye Contact................................................................................................................. 62
 
5
 
Fire Fighting Measures ......................................................................................................... 62
 
5.1
 
Extinguishing Media ................................................................................................... 62