Universal L60 User Manual

Page of 70
 
Page 3 
Table of Contents
 
SECTION 1       OVERVIEW .................................................................................................4
 
INTRODUCTION......................................................................................................4
 
UN-PACKING INSTRUCTIONS ..............................................................................5
 
PRODUCT WARRANTY .........................................................................................6
 
SPECIFICATIONS ...................................................................................................7
 
SECTION 2
 
SETUP AND OPERATION .........................................................................8
 
ASSEMBLING THE L60..........................................................................................8
 
FUNCTION OF UNWIND ASSEMBLY....................................................................9
 
WASTE REMOVAL ...............................................................................................10
 
MOUNTING THE L-60 ...........................................................................................11
 
THEORY OF OPERATION....................................................................................12
 
LOWER “HALL EFFECT” SENSOR (OPTIONAL) ..............................................13
 
“SMART HEAD” (OPTIONAL) .............................................................................14
 
EXPLANATION OF LABEL TRANSFER..............................................................15
 
WEBBING THE L60 ..............................................................................................17
 
RUNNING THE L60 ...............................................................................................19
 
LABEL SENSING STAR WHEEL .........................................................................20
 
DATA LOGIC SENSOR (OPTIONAL) ..................................................................21
 
LION SENSOR (OPTIONAL) ................................................................................22
 
SECTION 3
 
MAINTENANCE........................................................................................23
 
STARWHEEL MAINTENANCE.............................................................................23
 
GENERAL MAINTENANCE..................................................................................24
 
SECTION 4
 
TROUBLESHOOTING ..............................................................................25
 
TROUBLESHOOTING (continued)......................................................................26
 
TROUBLESHOOTING (continued)......................................................................27
 
TROUBLESHOOTING  (Registration) .................................................................28
 
SECTION 5
 
TECHNICAL..............................................................................................29
 
VACUUM HEAD FUNDAMENTALS .....................................................................29
 
TECHNICAL SUPPORT .....................................................................................................30
 
DRAWINGS AND BILL OF MATERIALS...........................................................................31
 
MAIN ASSEMBLY .................................................................................................31
 
FRONT SIDE PANEL ASSEMBLY .......................................................................31
 
REAR SIDE PANEL ASSEMBLY .........................................................................31
 
BELT TENSIONER ASSEMBLY...........................................................................31
 
TAMP ASSEMBLY ................................................................................................31
 
BLOW ASSEMBLY ...............................................................................................31
 
GAUGE ASSEMBLY .............................................................................................31
 
FRONT PANEL ASSEMBLY.................................................................................31
 
FRONT PANEL (PLC) ASSEMBLY......................................................................31
 
GUIDE ASSEMBLY...............................................................................................31
 
VALVE ASSEMBLY ..............................................................................................31
 
UNWIND ASSEMBLY ...........................................................................................31
 
WEBBING DIAGRAM............................................................................................31
 
TAMP PNEUMATIC DIAGRAM ............................................................................31
 
BLOW PNEUMATIC DIAGRAM ...........................................................................31
 
LION EYE OPTICAL LABEL SENSOR ASSEMBLY ...........................................31
 
DATA LOGIC OPTICAL LABEL SENSOR ASSEMBLY .....................................31
 
RECOMMENDED SPARE PARTS .......................................................................31
 
POWER MODULE SETUP SHEET.......................................................................31
 
ELECTRICAL DIAGRAM ......................................................................................31
 
ELECTRICAL DIAGRAM (PLC) ...........................................................................31