KTM 60 User Manual

Page of 20
PERIODIC MAINTENANCE SCHEDULE  60/65 SX
Check transmission oil level
●●
Change transmission oil
Check spark plug and electr
ode gap
Check carbur
etor for tight fit on the intake flange
●●
Check intake manifold for leaks and cracks
Drain and clean carbur
etor float chamber
●●
Check idle setting when engine is warm
Check air filter
, filter box and filter boot
●●
Check spr
ockets, chain guides and chain for wear
●●
Clean and lube chain
●●
Check chain tension
●●
Check coolant level
●●
Check quality of antifr
eeze
Check cooling system for leaks - visual inspection
●●
Check exhaust system for leaks
Check exhaust brackets
●●
Check brake fluid level
●●
Change brake fluid
Check brake lining thickness (r
ear)
●●
Check thickness of disc brake pads (fr
ont)
●●
Check brake drum and brake disc
Check fr
eeplay and operation of hand brake lever and foot brake lever
●●
Inspect condition and installation of brake hose
●●
Check fork for function and tightness
●●
Service fr
ont fork completely
Check steering head bearing clearance / adjust
●●
Clean and gr
ease steering head bearings
Check shock absorber for function and tightness
●●
Check bearings of swingarm for play
Clean and gr
ease bearings of swingarm
Check tightness of spokes and rim join
●●
Check wheel bearings for clearance
●●
Check tir
e condition and air pr
essur
e
●●
Check cables for damage, corr
ect instalment and easy working
●●
Lube and adjust cables
●●
Check all scr
ews, nuts and hose clamps for pr
oper tightness
●●
Gr
ease or lube all pivot points and sliding components
●●
before each start
after washing
Service after 20
hours
once a year
KTM
rider
KTM 
dealer
2.98
18