Emerson 2000X Series Welders Brochure
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True Digital Autotune with Memory (AT/M) – Provides
fully-automatic tuning and stores horn frequency at the
end of each weld.
end of each weld.
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Total Amplitude Control – Utilizing Branson's digital
power supply technology, you have complete control
of amplitude throughout the weld cycle: programmable
starting ramp, digital setting of weld amplitude, and
energy braking.
of amplitude throughout the weld cycle: programmable
starting ramp, digital setting of weld amplitude, and
energy braking.
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Programmable Starting Ramp – Adjustable starting
ramps from 10 milliseconds to 1.0 second to accommo-
date starting characteristics of a wide range of horns.
This feature makes it easier to start more difficult horns.
When utilizing smaller horns, you can minimize the
starting ramp reducing cycle times.
date starting characteristics of a wide range of horns.
This feature makes it easier to start more difficult horns.
When utilizing smaller horns, you can minimize the
starting ramp reducing cycle times.
•
Auto Seek – Automatically measures stack frequency
and stores it in memory. Five selectable Auto Seek
choices are available.
choices are available.
•
Energy Braking – A controlled stopping of the ultrasonic
stack. This feature eliminates the traditional “ring down”
of the stack creating a more consistent energy input into
the parts. Small horns can actually be stopped faster,
increasing throughput in high-speed automation.
of the stack creating a more consistent energy input into
the parts. Small horns can actually be stopped faster,
increasing throughput in high-speed automation.
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Self-diagnostics and Monitoring – Visual, audible, and
logic output alarms.
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Multiple Weld Modes – Depending on the control level
selected, weld by time, peak power, energy, or distance
(absolute or collapse).
(absolute or collapse).
•
Line / Load Regulation – Corrects for variations due
to power line fluctuations and varying load conditions
through Branson's closed-loop amplitude control.
Output amplitude is maintained with a variation of only
±2% with line voltage variations of ±10%, regardless of
load, improving weld consistency (Fig. 1).
through Branson's closed-loop amplitude control.
Output amplitude is maintained with a variation of only
±2% with line voltage variations of ±10%, regardless of
load, improving weld consistency (Fig. 1).
•
Password Protection – Feature for lock-out of unauthor-
ized process changes once the equipment is set up for
a specific application.
a specific application.
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Built-in Cycle Counters – Track production throughput
and alarms.
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Selectable Pre-triggering – Auto, distance, and time.
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System Protection Monitor (SPM) – Five levels of power
supply protection are provided: 1. Phasing, 2. Over
voltage, 3. Over current, 4. Over temperature, 5. Power
voltage, 3. Over current, 4. Over temperature, 5. Power
•
Automation Interface – Available for direct hookup with
PLCs and PCs. Required automation I/Os are provided
through a 24V DC logic interface.
through a 24V DC logic interface.
Power Supply and Process Control
1200
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100
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0
-15 -10 -5 0 5 10 15
0 500 1000 1500
W
el
d
Strength
(lbs)
Time (mS)
Amlitude
(µm)
Under Welded
Over Welded
Without Regulation
With Regulation
Relative Line Voltage (%)
Fig. 1
Branson 2000X Standard Features
2000X Series