Emerson WORLD CLASS 3000 User Manual

Page of 88
1
I
MPORTANT
 S
AFETY
 I
NSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important safety instructions that should be followed during the installation 
and maintenance of the Liebert Challenger 3000
. Read this manual thoroughly before attempting to 
install or operate this unit.
Only qualified personnel should move, install or service this equipment. 
Adhere to all warnings, cautions and installation, operating and safety instructions on the unit and in 
this manual. Follow all operating and user instructions.
!
WARNING
Risk of electric shock. Can cause injury or death.
Disconnect local and remote power supplies before working within.
Before proceeding with installation, read all instructions, verify that all the parts are included 
and check the nameplate to be sure the voltage matches available utility power.
The Liebert iCOM
®
 microprocessor does not isolate power from the unit, even in the “unit off” 
mode. Some internal components require and receive power even during the “unit off” mode of 
Liebert iCOM control.
The factory-supplied optional disconnect switch is inside the unit. The line side of this switch 
contains live high-voltage.
The only way to ensure that there is NO voltage inside the unit is to install and open a remote 
disconnect switch. Refer to unit electrical schematic.
Follow all local codes.
!
WARNING
Risk of explosive discharge from high-pressure refrigerant. Can cause injury or death.
This unit contains fluids and gases under high pressure. Relieve pressure before working with 
piping.
!
WARNING
Risk of refrigerant system rupture or explosion from overpressurization. Can cause 
equipment damage, injury or death.
If a pressure relief device is not provided with the condenser unit, the system installer must 
provide and install a discharge pressure relief valve rated for a maximum of 500 psig (34bar) 
in the high side refrigerant circuit. Do not install a shutoff valve between the compressor and 
the field installed relief valve.
For systems requiring EU CE compliance (50Hz), the pressure relief valve must be CE 
certified to the EU Pressure Equipment Directive by an EU “Notified Body.”
NOTE
A pressure relief valve is provided with Liebert Lee-Temp
 condensers. A fusible plug is 
provided on Liebert Fan Speed Control condensers. The Liebert indoor cooling unit has a 
factory-installed high pressure safety switch in the high side refrigerant circuit.
!
WARNING
Risk of high-speed moving parts. Can cause injury or death.
Disconnect all local and remote electric power supplies before working in the unit.
Do not operate upflow units without installing a plenum, ductwork or guard over the blower 
opening(s) on the top surface of the unit cabinet.
Ductwork must be connected to the blower(s), or a plenum must be installed on the blower 
deck for protection from rotating blower wheel(s) on upflow units.