Dodge 250 User Manual

Page of 4
 
Figure 3 
Wiring for 1 unit
 
Operation:  
1.  Plug power supply into octal socket. 
2.  Turn on power source. 
3.  Voltage adjustments are made by removing plug 
button on top of power supply case. This will 
expose a screwdriver slotted adjustment. Turn the 
adjustment clockwise to increase voltage, or 
counterclockwise to decrease voltage.  
4.  With switch in position P1 (or switch closed when 
usingSPST) the clutch or brake is energized.  
5.  With switch in position P2 (or switch open when 
usingSPST) the clutch or brake is de-energized.  
6.  If unit fails to operate, refer to the Troubleshooting 
section. 
Maintenance  
Fuse location and access  
Model 250 has an internal fuse. The fuse can be 
checked without removing the power supply cover. 
First remove the power supply from the octal socket. 
An ohmmeter connected between pins 1 and 4 on the 
module will read near infinity if the fuse has burned 
out. If blown then replace with type 3AG 0.6 amp fuse. 
Caution: Do not use slow-blow type fuse.  
To replace the fuse, remove four fasteners holding 
cover of base plug. Carefully remove the cover. The 
fuse is located as shown in Figure 4. Visually check 
the fuse. If the fuse is burned out, remove it, and 
replace with a new fuse of proper size and type. 
Carefully replace the cover and fasteners.  
 
Figure 4 
Fuse Location
 
Troubleshooting  
If the unit fails to operate or operates in an improper 
manner, use the following procedure to identify and 
resolve the problem.  
1.  Check the power source (115 VAC, 50-60 Hz line 
voltage). Is it turned on? Using an AC voltmeter, 
check the voltage between terminals 1 and 5. The 
voltage should be between 110 and 120 VAC.  
2. Check actual wiring against the wiring diagram. 
Check tosee if voltage adjustment is turned up 
high enough to operate clutch or brake.  
3.  Check fuse. If the fuse is burned out, replace it with 
oneof the same type and rating. Review entire 
troubleshooting procedure to identify reason for 
blown fuse.  
4.  Disconnect clutch and/or brake from power supply. 
Check resistance of clutch and/or brake coils. If 
coil is shorted or open it should be replaced.  
5.  Check the connections between the power supply 
and theclutch and/or brake to be operated. If the 
connections are loose or the wires damaged or 
grounded, correct the problem.  
6. If the above corrective actions do not restore 
normal oper-ation, the power supply should be 
replaced with a new one.  
Accessory Requirements  
The following accessories are required for installation, 
but are not supplied with the Model 250 power supply.  
1.  Octal socket - DODGE part number 032401. 
2. Switch - One switch (SPST, SPDT, or DPDT 
depending upon applications). Switch should be 
contact type. A minimum of 6A, 120VAC is 
recommended.  
3.  Hook-up wire - as required.