DeWALT DC020 Instruction Manual

Page of 6
Definitions: Safety Guidelines 
The definitions below describe the level of severity for each signal word. Please read the 
manual and pay attention to these symbols.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result 
in death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could 
result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result 
in minor or moderate injury.
CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation 
which, if not avoided, may result in property damage.
IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY D
E
WALT TOOL, 
CALL US TOLL FREE AT: 1-800-4-D
E
WALT (1-800-433-9258) 
Important Safety Instructions 
WARNING! 
When using the DC020 worklight, basic precautions should 
always be followed, including the following:
  a. Read all the instructions before using the DC020 worklight.
  b. To reduce the risk of injury, close supervision is necessary when a worklight is used near 
children.
  c. Do not use outdoors.
  d. To disconnect, turn all controls to the off (“O”) position, then remove plug from outlet.
  e. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
  f. Unplug from outlet when not in use and before servicing or cleaning.
 g. Do not operate any worklight with a damaged cord or plug, or after the worklight 
malfunctions or is dropped or damaged in any manner. Return worklight to the nearest 
authorized service facility for examination, repair, or electrical or mechanical adjustment.
  h. To reduce the risk of electrical shock, do not put worklight in water or other liquid. Do not 
place or store worklight where it can fall or be pulled into a tub or sink.
  i. Always unplug before replacing the bulb. Replace bulb with same type rated 38 Watts.
  j. Connect to a properly grounded outlet. Refer to Grounding Instructions.
SAVE THESE INSTRUCTIONS
Safety Rules for Worklights
WARNING: Burn hazard. Do not operate worklight or charger near flammable liquids or in 
gaseous or explosive atmospheres. Internal sparks may ignite fumes causing personal injury. 
WARNING: Shock hazard. Remove battery pack before replacing the fluorescent bulb.
•  Vision may be impaired when looking directly into fluorescent light.
•  Do not expose worklight to wet or damp areas. Use only in a dry locations. Do not allow 
any liquid to get inside worklight. Do not submerge worklight in any liquid.
•  The worklight is intended for household and commercial use. 
•  Do not operate without lens cover assembly attached.
•  Before using battery and charger, read all instructions and cautionary markings on charger, 
battery pack, and product using battery pack.  
•  DO NOT attempt to charge the battery pack with any chargers other than the ones in this 
manual. The worklight and battery pack are specifically designed to work together. 
•  Pull by plug rather than cord when disconnecting worklight. This will reduce risk of 
damage to electric plug and cord.
•  Make sure cord is located so that it will not be stepped on, tripped over, or otherwise 
subjected to damage or stress.
•  Do not use an extension cord unless it is absolutely necessary. Use of an improper 
extension cord could result in risk of fire, electric shock, or electrocution.
•  An extension cord must have adequate wire size (AWG or American Wire Gauge) for 
safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that is 
16 gauge has more capacity than 18 gauge. When using more than one extension to make up 
the total length, be sure each individual extension contains at least the minimum wire size.
•  Place the worklight in a position away from any heat source.
•  Do not operate worklight with a damaged cord or plug — have them  replaced 
 
immediately.
•  Do not operate the worklight if it has received a sharp blow, been dropped, or otherwise 
damaged in any way. Take it to an authorized service center.
•  Do not disassemble worklight. Take it to an authorized service center when service or 
repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution or 
fire.
•  Disconnect the worklight from the outlet before attempting any cleaning.  This will 
reduce the risk of electric shock. Removing the battery pack will not reduce this risk.
•  This worklight is designed to operate on 120 Volts, 60 Hz AC. It also operates on direct 
current (DC) through a fully charged battery pack. Do not use any other voltage.
WARNING:  This product contains chemicals known to the State of California to cause 
cancer, birth defects, and other reproductive harm. Recycle or dispose of light bulb in 
accordance with applicable state regulations. If light bulb breaks, thoroughly wash hands and 
any other surface contacted.
•  The label on your worklight may include the following symbols. The symbols and their 
definitions are as follows:
V ...................... volts A 
......................amperes
Hz .................... hertz W 
.....................watts
min .................. minutes 
 ...................alternating current
 ............... direct current 
 ...................alternating or direct current
 .................... Class I Construction 
no ....................no load speed
 ........................
(grounded) 
 .....................earthing  terminal
 .................... Class  II  Construction 
 ....................safety alert symbol
 ........................
(double insulated)  
BPM.................beats per minute
…/min ............. per minute 
RPM ................revolutions per minute
F ...................... fahrenheit temp. 
C ......................celsius temp.
SAVE THESE INSTRUCTIONS
Grounding Instructions 
The DC020 worklight must be grounded. In the event of malfunction or breakdown, grounding 
provides a path of least resistance for electric current to reduce the risk of electric shock. The 
worklight is equipped with a cord having an equipment-grounding conductor and a grounding 
plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded 
in accordance with all local codes and ordinances. 
DANGER: Improper connection of the equipment grounding conductor can result in a risk of 
electric shock. The conductor with insulation having an outer surface that is green with or without 
yellow stripes is the equipment grounding conductor. If repair or replacement of the cord or plug 
is necessary, do not connect the equipment-grounding conductor to a live terminal. Check with a 
qualifed electrician or serviceman if the grounding instructions are not completely understood, or 
if in doubt as to whether the worklight is properly grounded. Do not modify the plug provided with 
the worklight – if it will not fit the outlet, have a proper outlet installed by a qualifed electrician.
FOR GROUNDED, CORD-CONNECTED WORKLIGHTS RATED LESS THAN 15A AND 
INTENDED FOR USE ON A NOMINAL 120V SUPPLY CIRCUIT
The worklight is for use on a nominal 120V circuit,
ADAPTER
GROUNDED 
OUTLET
BOX
GROUNDING PIN
b
a
 
and has a grounding plug that looks like the plug 
illustrated in sketch a. A temporary adaptor, which 
looks like the adaptor illustrated in sketch b, may 
be used to connect this plug to a 2-pole receptacle 
as shown in sketch b if a properly grounded outlet 
is not available. The temporary adaptor should be 
used only until a properly grounded outlet can be 
installed by a qualifed electrician. The green 
colored rigid ear, lug, and the like, extending from the adaptor must be connected to a permanent 
ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be 
held in place by the metal screw.
Use of Extension Cords
Only use grounded extension cords that are rated for outdoor use and equipment with a third-
wire ground. 
When a long extension cord is used to connect a worklight or tool, a voltage drop occurs. The 
longer the cord, the greater the voltage drop. This results in less voltage being supplied to the 
worklight or tool and increases the amount of current (amp) draw or reduces performance. A 
heavier cord with a larger wire size will reduce the voltage drop. Be sure to choose a cord that will 
supply enough voltage to operate your tool or worklight. The tables below indicate appropriate 
gauge for extension cords and the voltage drop caused by the use of extension cords, given 
different electrical loads.
WARNING: Keep electrical cords in good condition. Do not use worn, bare, or frayed cords 
because they can cause electrical shock.
WARNING: Operating equipment at low voltage can cause it to overheat. Using an 
excessively long extension cord can cause the cord to overheat.
MINIMUM GAUGE FOR EXTENSION CORD SETS
Volts 
Total Length of Cord in Feet
120V 0–25 
26–50 
51–100 
101–150
240V 0–50 
51–100 
101–200 
201–300
Ampere Rating 
AWG
0–10 (A) 
16 
16 
14 
14
10–13 (A) 
16 
16 
14 
12
13–16 (A) 
14 
14 
12 
12
16–25 (A) 
12 
12 
12 
10
25–30 (A) 
10 
10 
10       Not Recommended
 
Extension
 
Cord  
Amp 
 
             Voltage Drop
 
Length 
Load 
16 AWG 
14 AWG 
12 AWG 
10 AWG
  
10A 
2.0 
1.3 
0.8 
0.5
 25 
15A 
3.0 
1.9 
1.2 
0.8
 Foot 
20A 
4.0 
2.5 
1.6 
1.1
  
30A 
6.0 
3.8 
2.3 
1.6
  
10A 
4.0 
2.5 
1.6 
1.1
 50 
15A 
6.0 
3.8 
2.3 
1.6
 Foot 
20A 
8.0 
5.0 
3.1 
2.1
  
30A 
12.0 
7.5 
4.7 
3.2
  
10A 
8.0 
5.0 
3.1 
2.1
 100 
15A 
12.0 
7.5 
4.7 
3.2
 Foot 
20A 
16.0 
10.0 
6.2 
4.2
  
30A 
24.0 
15.0 
9.3 
6.3
  
10A 
12.0 
7.5 
4.7 
3.2
 150 
15A 
18.0 
11.3 
7.0 
4.7
 Foot 
20A 
24.0 
15.0 
9.3 
6.3
  
30A 
36.0 
22.5 
14.0 
9.5
Important Safety Instructions for Battery Packs
The DC020 will provide light using 12–18 Volt D
E
WALT nickel cadmium, nickel metal hydride and 
lithium ion battery packs.
When ordering replacement battery packs, be sure to include catalog number and voltage. 
Extended Run-Time battery packs deliver more run-time than standard battery packs. Consult the 
chart in this manual for compatibility of chargers and battery packs.
The battery pack is not fully charged out of the carton. Before using the battery pack and 
worklight, read the safety instructions below. Then follow charging procedures outlined.
READ ALL INSTRUCTIONS
•  Charge the battery packs only in D
E
WALT chargers.
•  DO NOT splash or immerse in water or other liquids.
INSTR
UCTION MANU
AL
GUIDE D'UTILISA
TION
MANU
AL DE INSTR
UCCIONES
DC020
Hea
vy-Duty Cor
dless/Cor
ded 
W
orklight
Lampe de tra
v
ail industrielle a
vec/sans fil
 
Reflector Inalámbrico/Con Cab
le de Alimentación para 
T
rabajo P
esado
INSTR
UCTIV
O DE OPERA
CIÓN, CENTR
OS DE SER
VICIO
 
Y PÓLIZA DE GARANTÍA.
 
AD
VER
TENCIA:
 
LÉASE ESTE
 
INSTR
UCTIV
O ANTES DE USAR EL PR
ODUCT
O
D
E
WALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286
(JUN08)      Part No. N009287       DC020     Copyright © 2008 D
E
WALT
The following are trademarks for one or more D
E
WALT power tools: the yellow and black 
color scheme; the “D” shaped air intake grill; the array of pyramids on the handgrip; the kit box 
configuration; and the array of lozenge-shaped humps on the surface of the tool.
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ou ha
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