Dexion DEEPSTOR DEIVE-IN PALLET RACKING User Manual

 

 

 
 

ISSUE 1 

 

 

AUGUST 2003

 

 

Page v 

 

INTRODUCTION ...................................................................................................................1 

OPERATOR TRAINING .............................................................................................................................. 1

 

INSTALLATION DATA SHEET ................................................................................................................... 2

 

GLOSSARY OF DEXION TERMINOLOGY................................................................................................. 4

 

THE PALLET .........................................................................................................................5 

PALLET TYPE AND SIZE ........................................................................................................................... 5

 

IMPORTANT NOTES:................................................................................................................................. 5

 

LOAD ON THE PALLET.............................................................................................................................. 5

 

PALLET WEIGHT ....................................................................................................................................... 6

 

PALLET CONDITION.................................................................................................................................. 6

 

PALLET ILLUSTRATION ............................................................................................................................ 7

 

THE FORK LIFT TRUCK (FLT) ............................................................................................9 

LIFT HEIGHT .............................................................................................................................................. 9

 

CORRECT FORK LENGTH ........................................................................................................................ 9

 

DRIVER TRAINING..................................................................................................................................... 9

 

DAMAGE TO STORAGE EQUIPMENT ...................................................................................................... 9

 

CARE AND ATTENTION ............................................................................................................................ 9

 

OPERATIONAL CLEARANCES.........................................................................................10 

LOAD ON THE PALLET............................................................................................................................ 10

 

LOAD WITHIN THE LANE ........................................................................................................................ 10

 

LOAD BEARING ON THE PALLET RAIL.................................................................................................. 10

 

DELIVERY CLEARANCE.......................................................................................................................... 10

 

FLT CLEARANCE ..................................................................................................................................... 11

 

LOADING / UNLOADING THE SYSTEM ...........................................................................12 

PICKING UP THE PALLET ....................................................................................................................... 12

 

CORRECT LOADING/UNLOADING PROCEDURE/SEQUENCE............................................................. 12

 

APPROACHING AND ENTERING THE RACK ......................................................................................... 13

 

UNACCEPTABLE PALLET HANDLING.................................................................................................... 13

 

NEVER WORK BENEATH STORED PALLETS........................................................................................ 13

 

LOADING THE SYSTEM .......................................................................................................................... 14

 

UNLOADING THE SYSTEM ..................................................................................................................... 15

 

SAFETY – NEVER WORK UNDER PALLETS.......................................................................................... 16

 

CLEANING THE INSTALLATION ............................................................................................................. 17

 

ROUTINE INSPECTION / MAINTENANCE........................................................................18 

‘RACK SAFETY OFFICER’ / ‘REPORTING PROCEDURE’...................................................................... 18

 

COLOUR CODING FOR RISK IDENTIFICATION..................................................................................... 18

 

INSPECTION INTERVALS........................................................................................................................ 19

 

DAMAGE TO THE STORAGE EQUIPMENT .....................................................................20 

INTRODUCTION....................................................................................................................................... 20

 

COMPONENT RECOGNITION................................................................................................................. 21

 

REPORT ALL DAMAGE ........................................................................................................................... 21

 

REPLACE DON’T REPAIR ....................................................................................................................... 21

 

DAMAGE INSPECTION - LOAD ARM AND SAFETY LOCK .................................................................... 22

 

DAMAGE INSPECTION – PALLET RAIL.................................................................................................. 23

 

DAMAGE INSPECTION – RAIL SPLICE & FIXING .................................................................................. 24

 

DAMAGE INSPECTION – TOP / BACK BRACING & FIXING................................................................... 25