Bernina 880 Owner's Manual

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204
Troubleshooting
Troubleshooting
In most cases you will be able to identify and remedy faults by checking the following.
Uneven stitch 
formation
 
̶ lower thread incorrectly threaded
 
̶ upper thread incorrectly threaded
 
̶ needle blunt or bent
 
̶ poor quality needle
 
̶ upper thread too tight/too slack
 
̶ poor quality thread
 
̶ needle/thread combination is incorrect
 
̶ lower thread too tight/too slack
 
check the threading path of the lower thread
 
check the threading path of the upper thread
 
use new BERNINA quality needle
 
use new BERNINA quality needle
 
reduce/increase upper thread tension
 
use quality thread (Isacord, Mettler, Gütermann etc.)
 
match the needle to the thread size
 
reduce/increase lower thread tension
Skipped stitches
 
̶ incorrect needle system
 
̶ needle bent or blunt
 
̶ poor quality needle
 
̶ needle/thread combination is incorrect
 
̶ needle inserted incorrectly
 
̶ incorrect needle point
 
use needle system 130/705H
 
use new BERNINA quality needle
 
use new BERNINA quality needle
 
match the needle to the thread size, refer to page 17
 
insert needle as far up as it will go
 
match the needle point to the texture of the material
Upper thread 
breaks 
Lower thread 
breaks
Needle breaks
Faulty stitching
 
̶ needle/thread combination is incorrect
 
̶ upper thread tension too tight
 
̶ incorrectly threaded
 
̶ poor quality or old thread
 
̶ stitch plate or hook tip damaged
 
̶ lower thread tension too tight
 
̶ stitch hole in the stitch plate has been 
damaged
 
̶ needle blunt or bent
 
̶ needle not correctly inserted
 
̶ fabric was pulled
 
̶ fabric was pushed when using thick 
material 
 
̶ poor quality thread with knots
 
̶ thread remnants between between the 
tension discs of the upper thread 
tension 
 
̶ incorrectly threaded
 
match the needle to the thread size 
 
reduce the upper thread tension
 
check the threading path of the upper thread
 
use quality thread (Isacord, Mettler, Gütermann etc.)
 
take the sewing computer to the nearest authorized 
BERNINA dealer
 
remove thread remnants at the pre-tension carefully using 
tweezers and check the thread lever if necessary, refer to 
page 205
 
reduce the lower thread tension
 
take the sewing computer to the nearest authorized 
BERNINA dealer
 
use new BERNINA quality needle
 
tighten the needle clamp screw
 
do not pull the fabric during sewing
 
use the correct presser foot for thick material (e.g. Jeans foot 
No. 8) use height compensating tool when sewing over a 
thick seam
 
use quality thread (Isacord, Mettler, Gütermann etc.)
 
fold a piece of thin material and slide the folded edge (not the 
raw edges) between the thread tension discs, moving the 
material sideways over the front and back of the thread 
tension disc
 
check upper and lower thread
Fault Cause 
Repair
Various troubles can be eliminated by turning the sewing-/
embroidery computer off and turning it on again after 10 sec.
Check if:
 
the upper and lower threads are threaded correctly
 
the needle is inserted correctly
 
the needle size is correct - check the needle/thread table page 17
 
the needle tip and shaft are undamaged
 
the sewing computer is clean - brush out any thread lint
 
the hook race is clean
 
any threads are trapped between the tension discs or under the bobbin case spring
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