BENDIX BW7255 User Manual

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7
BRAKE SYSTEMS DIAGNOSTIC GUIDE
POTENTIAL CONDITION/CAUSE
ACTION (SERVICE MANUAL SECTION)
Dragging brakes
See DRAGGING BRAKES
Insufficient lining-to-drum contact:
• Bell-mouthed drum condition
 Replace drum (3,6)
• Poor surface condition of drum
 Rebore or replace drum (3,6)
• Bent brake spider
 Replace spider (3,6)
• Bent or stretched brake shoe
 Replace shoe (3,6)
• Loose wheel bearing
 Torque spindle nuts and check end play (6)
• Worn or damaged camshaft
 Replace camshaft (3,6)
• Improper lining grind
 Grind linings to fit drum radius
Linings tapered across width:
• Bell-mouthed drum condition
 Replace drum (3,6)
• Poor surface condition of drum
 Rebore or replace drum (3,6)
• Bent brake spider
 Replace spider (3,6)
• Loose wheel bearing
 Torque spindle nuts and check end play (6)
Unequal shoe wear on same brake:
• Mismatched lining friction codes
 Correct as required with proper lining (5)
• Worn camshaft or bushings
 Replace camshaft or bushings (3,6)
Glazed linings:
• Unbalanced brake system
 Inspect brake system (2)
• Incorrect lining for vehicle type and service
 Install proper lining (6)
• Dragging spring brake chamber
 Inspect valves and chamber for leaks. Replace air
chamber (4,6)
Scored or grooved linings and drum:
• Improperly machined drum
 Replace or machine drum (3,6)
• Abrasive material between lining and drum
 Remove dirt and debris. Clean drum and remachine
if required (3)
Loose lining:
• Improper rivet size
 Replace rivets (5)
• Improper crimping of rivets
 Replace rivets (5)
• Enlarged rivet holes in shoe
 Replace shoe (3,6)
• Incorrect lining hole size or counterbore depth
 Replace lining (5)
Cracked lining at rivet holes:
• Dirt or rust on shoe table
 Remove dirt and debris. Clean and repaint shoe (3)
• Incorrect counterbore lining size
 Replace linings (5)
• Loose rivets
 Replace linings and check rivet process (5)
NOISE