BIC VOLVO C30 T5 User Manual
Volvo C30 T5 Intercooler System
/ Installation Manual
Bell Intercoolers, inc. © 2008 All rights reserved. C30-IMv1
Contents
Important Information
i
Parts List
i
Required Tools and Materials
1
1.0 - Vehicle Preparation
1
2.0 - Removing and Trimming Front Fascia (Nose Section)
2
3.0 - Removing Factory Intercoolers and Tubes
3
4.0 - Installing New Intercooler
4
5.0 - Start Engine and Check Connections
6
6.0 - Trim and Install Front Fascia (Nose Section)
7
7.0 - Test Drive
8
Important Information
Congratulations on your purchase of the Bell Intercoolers Volvo C30 T5 Front Mount Intercooler System. The installation instruc-
tions in this manual will assist you in the complete process of installing your new intercooler. Please read through these instruc-
tions entirely before you begin the installation process. This will familiarize you with the process and alert you to any unique tools
or materials that may be required for successful installation.
This intercooler system is designed to be a bolt-in replacement for the factory components. Installation is not overly complex,
This intercooler system is designed to be a bolt-in replacement for the factory components. Installation is not overly complex,
however, it is important to honestly evaluate your mechanical skills and determine if you are capable of performing the installation
or if you should have the system installed by a professional mechanic.
A modern internal combustion engine is a precise piece of equipment and while durable they can be severely damaged or de-
A modern internal combustion engine is a precise piece of equipment and while durable they can be severely damaged or de-
stroyed through careless installation techniques.
To get the most performance from your new intercooler you will need to have an engine that is in a proper state of tune. Have any
To get the most performance from your new intercooler you will need to have an engine that is in a proper state of tune. Have any
problems with the engine or vehicle corrected prior to installing the intercooler.
C
!
Parts List
Part Name
Packet/Box
Qty
Intercooler Assembly
--
1
M8 - 1.25 x 60mm Bolt - Hex Head
Parts - Bag 1
2
M8 Flat Washer
Parts - Bag 1
2
M5 - 0.8 x 20mm Bolt - Hex Head
Parts - Bag 1
1
M5 Flat Washer
Parts - Bag 1
1
Hose Clamp - T-Bolt 2.5”
Parts - Bag 2
2
i