Weil-McLain Standing Pilot Cast Iron Gas Boiler CGA25SPDN User Manual

Page of 68
GOLD CGa Gas-Fired Water Boiler — Boiler Manual
12
Part Number 550-101-009/0107
Prepare boiler — placement and setup
2a
Inspect orifices and burners
1.  Remove front jacket door. Remove base access panel 
(See 
&IGURE
, item 

, page 62).

4ABLE
 below for sizing. (The orifice size is stamped 
on the orifice spud barrel.)
Place boiler/crate near 
position
1.  
,EAVE
 until installa-
tion site is ready.
2.  Move entire crate and pallet next to selected loca-
tion.
3. Remove 
crate. 
,EAVE
4.  Remove boiler from pallet as follows:
a.  Tilt left side of boiler up and place a board under 
left legs.
b.  Tilt boiler the other way and place a board under 
right legs.
c.  Slide boiler backwards off pallet and into posi-
tion.
$O

a.  Shim legs, if necessary.
B
Orifice replacement procedure 
(when required)
1.  Remove access panel.
2.  On gas manifold, mark location of main burner with 
attached pilot assembly.
3.  Remove main burner with attached pilot assembly 
from manifold. Remove all remaining burners.
4.  Remove and discard all main burner orifices in gas 
manifold.
5.  Apply a small amount of pipe dope to each of the 
new orifices and install in the manifold. Make sure 
the orifices are aligned correctly, not cross-threaded 
in the manifold tappings.
 
Use only pipe dope compatible with 
propane gas, even if boiler is to be 
operated on natural gas. Failure to 
comply could result in severe per-
sonal injury, death or substantial 
property damage.
6.   Reinstall main burner with attached pilot assembly 
at location marked on gas manifold. Reinstall all 
remaining burners.
7.  Follow check-out procedure, Section 

, page 33.
4ABLE
#ORRECTLY SIZED
3.  Level and straighten burners.
"URNERS
4.  Reinstall access panel.
$O
Location
Natural gas
U. S.
0-2,000 ft
over 2,000 ft
2.00 mm
(Note 1)
Canada
0-2,000 ft
2,000-4,500
2.00 mm
1.90 mm
Location
Propane gas
U. S.
0-2,000 ft
over 2,000 ft
1.30 mm
(Note 1)
Canada
0-2,000 ft
2,000-4,500
1.30 mm
1.20 mm
Note 1:
For elevations above 2,000 feet, contact your 
local Weil-McLain sales office for details.