Weil-McLain Standing Pilot Cast Iron Gas Boiler CGA25SPDN User Manual

Page of 68
GOLD CGa Gas-Fired Water Boiler — Boiler Manual
4
Part Number 550-101-009/0107
Contents
Hazard definitions
The following defined terms are used throughout this manual to bring attention to the presence of hazards of 
various risk levels or to important information concerning the life of the product.
 
Indicates presence of hazards that 
WILL
 personal injury, death or substantial 
property damage.
 
Indicates presence of hazards that 
CAN
 personal injury, death or substantial 
property damage.
 
Indicates presence of hazards that 
WILL
 personal injury or property dam-
age.
 
Indicates special instructions on installation, operation or maintenance that are important but 
not related to personal injury or property damage.
 
How is works .................................................... 2-3
 
Hazard definitions ............................................... 4
 
Please read before proceeding ............................ 5
  1  Prepare boiler location ...................................6–11
  2  Prepare boiler ............................................... 12-15
  3  Water pi ping ................................................. 16-25
  4  Gas pi ping ......................................................... 26
  5  Field wiring ....................................................... 27
  6  Start-up ........................................................ 28-32
  7  Check-out pr ocedure ......................................... 33
  8  Operation – standing pilot boilers ................. 34-36
  9  Operation – spark-ignited pilot boilers .......... 37-43
10  Service and maintenance ............................. 44-49
11  Troubleshooting: 
 
Standing pilot boilers ............................. 49-50, 51 
 
Spark-ignited pilot boilers .................49-50, 51-59
12  Replacement parts ....................................... 60-65
13  Dimensions and ratings ................................ 66-67