Siemens TV Converter Box 611 User Manual

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System integration 
 
7.4 Braking concepts 
 
 
 
Note 
If armature short-circuiting braking is used without braking resistors, special contactors 
are required because the currents can be very high. - The release timing for the drive 
system must be taken into account. 
 
3.  Mechanical braking via braking elements: 
The braking capacity must be dimensioned as highly as possible so that the rotating 
masses can be reliably braked at maximum kinetic energy. 
Drawback:
 Depending on the speed, the relatively long response time of the brake 
controller may mean that the rotating mass continues to rotate for a while without being 
braked. 
We recommend that all three measures be implemented together. Measures (2) and (3) are 
used as an additional protection here in case measure (1) fails: The short-circuiting of the 
stator works at high speeds to begin with and then the mechanical brake takes effect at 
lower speeds. 
A list of recommended braking element manufacturers is provided in the appendix. 
 
Deploying a holding brake 
Due to cogging torques, torque motors can be pulled into a preferable magnetic operating 
position if the motor is no longer supplied with power from the drive. If the drive is already at 
a standstill, this can cause unexpected movements in up to a half magnetic pole pitch in both 
directions. To prevent any damage to the workpiece and/or tool, it may be advisable to use a 
holding brake. 
Due to the lack of a mechanical self-locking system, a holding brake should be installed for 
inclined or horizontal drives without weight compensation so that the drive can be shut down 
and de-energized in any position. 
 
WARNING 
 
For inclined and horizontal axes, the load may be reduced in an uncontrolled manner if the 
center of gravity is outside the rotary axes when the system is disconnected from the power 
supply. 
 
 
A holding brake may also be required if: 
●  The bearing friction does not compensate or exceed the cogging torques and unexpected 
movements result. 
●  Unexpected movements of the drive can lead to damage (e.g. a motor with a large mass 
also generates strong kinetic energy). 
●  Weight-loaded drives must be shut down and de-energized in any position. 
1FW6 Built-in torque motors 
Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 
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