Generac Power Systems 16 kW NG User Manual

Page of 192
Page 136
Figure 29. Checking Engine Miss
RESULTS:
1.  If no spark or very weak spark occurs, go to Test 73.
2.  If sparking occurs but engine still won’t start, go to Test 71.
3.  When  checking  for  engine  miss,  if  sparking  occurs  at 
regular intervals but engine miss continues, go to Test 20.
4.  When checking for engine miss, if a spark miss is readily 
apparent, go to Test 74.
teSt 71 – check Spark pluGS
DISCUSSION:
If the engine will not start and Test 70 indicated good 
ignition spark, perhaps the spark plug(s) are fouled or 
otherwise damaged. Engine miss may also be caused 
by defective spark plug(s).
PROCEDURE:
1.  Remove spark plugs and clean with a penknife or use a 
wire brush and solvent.
2.  Replace  any  spark  plug  having  burned  electrodes  or 
cracked porcelain.
3.  Set gap on new or used spark plugs as follows:
Engine size
kW 
rating
Plug Gap
recommended 
Plug
410 cc
8 kW
0.030 inch
RC14YC
530 cc
10 kW
0.030 inch
BPR6HS
990 cc
10-17 kW 0.040 inch
RC14YC
999 cc
20 kW
0.030 inch
RC12YC
RESULTS:
1.  Clean, re-gap or replace spark plugs as necessary.
2.  If spark plugs are good, refer back to flow chart.
NORMAL
MISFIRES
PRE-IGNITION
DETONATION
Figure 30. Spark Plug Conditions
Figure 31. Checking Spark Plug Gap
teSt 72 – check enGine / cylinder leak 
doWn teSt / compreSSion teSt
GENERAL:
Most  engine  problems  may  be  classified  as  one  or  a 
combination of the following:
•  Will not start
•  Starts hard
•  Lack of power
•  Runs rough
•  Vibration
•  Overheating
•  High oil consumption
Part 4
DC CONTROL
sEctioN 4.4
DiaGNostic tEsts