Aquacal 75003 User Manuals

Table of Contents

• SYSTEM OVERVIEW

  1
• CHLORINE GENERATION

  1
• PH CONTROL M ODE

  2
• TOTAL CONTROL MODE

  2
• TOTAL CONTROL PROTECTION

  2
• DEFINING ORP (ACTIVE CHLORINE) OPERATION

  2
• DEFINING PH OPERATION

  2
• CONTROL UNIT FEATURES

  3
• PATENTED TEMPERATURE COMPENSATION

  3
• PATENTED AUTOMATIC-FLOW BYPASS MANIFOLD ASSEMBLY

  3
• SPECIFICATIONS

  4
• AC INPUT POWER

  4
• CHLORINE OUTPUT

  4
• MANIFOLD FLOW REQUIREMENTS

  4
• PUMP/AUXILIARY RELAY INPUT/OUTPUT

  4
• AGENCY APPROVALS

  4
• PH ACID FEED PUMP AND TANK AC INPUT POWER

  4
• Low Voltage Input Power

  4
• Flow Cell

  4
• PREPARING THE POOL WATER

  5
• CALCULATING POOL VOLUME

  5
• TYPE OF SALT

  5
• HOW TO ADD SALT OR REMOVE SALT

  5
• SALT LEVEL

  5
• SALT ADDITION CHART

  6
• BASIC WATER CHEMISTRY

  7
• SATURATION INDEX (SI)

  8
• INSTALLATION

  9
• BEFORE INSTALLING THE #75003 POOL PILOT DIGITAL SYSTEM

  9
• WHAT IS INCLUDED

  9
• WHAT IS NOT INCLUDED

  9
• PLUMBING REQUIREMENTS

  10
• ELECTRICAL REQUIREMENTS

  10
• INSTALLATION STEPS

  10
• PLUMBING THE MANIFOLD ASSEMBLY

  11
• MOUNTING THE #75003 DIGITAL CONTROL UNIT

  12
• ELECTRICAL CONNECTIONS

  13
• GROUNDING AND BONDING

  13
• HIGH VOLTAGE WIRING

  13
• CONVERTING FROM 230 VAC TO 115VAC

  13
• CONNECTING POWER TO THE POOL PILOT

  14
• CONNECTING POOL PILOT TO AN EXTERNAL TIMER OR CONTROLLER

  14
• CONNECTING POOL PILOT TO ONE-SPEED PUMP OR ACID PUMP

  14
• CONNECTING POOL PILOT TO TWO-SPEED PUMP

  14
• LOW VOLTAGE WIRING

  15
• CONNECTING THE SUPERCELL CABLE

  15
• CONNECTING THE TRI-SENSOR CABLE

  15
• INSTALLATION – POOL CHEMISTRY CONTROLLER AND PH CONTROL SYSTEM

  16
• BEFORE INSTALLING THE #75001 POOL PILOT POOL CHEMISTRY CONTROLLER SYSTEM

  17
• WHAT IS INCLUDED

  17
• WHAT IS NOT INCLUDED

  17
• MOUNTING THE POOL CHEMISTRY CONTROLLER UNIT

  18
• POOL CHEMISTRY CONTROLLER SENSORS AND INTERFACE CABLE

  19
• CONNECTING THE ORP AND PH CONNECTORS

  19
• CONNECTING THE INTERFACE CABLE

  19
• PH INSTALLATION

  20
• CONNECTING THE PH FEED PUMP

  20
• INTO THE DIGITAL CONTROL UNIT

  20
• INTO THE #75008 AUXILIARY RELAY KIT

  20
• POOL CHEMISTRY CONTROLLER FLOW CELL PLUMBING

  21
• pH CONTROL PLUMBING

  22
• CONNECTING THE #75003 DIGITAL TO ANY OTHER ORP CONTROLLER

  23
• INSTALLING THE OPTIONAL #110-ORP RELAY KIT

  23
• CONNECTING THE #75003 DIGITAL TO AN ELECTRONIC CONTROLLER

  24
• MENU OVERVIEW

  25
• PROGRAMMING AND OPERATION

  27
• CONTROL PANEL FEATURES AND FUNCTIONS

  26
• CONTROL OPTIONS AND SYSTEM START UP

  27
• PURIFIER MODE - QUICK PROGRAMMING

  27
• PH CONTROL MODE - QUICK PROGRAMMING

  28
• TOTAL CONTROL (TC) MODE - QUICK PROGRAMMING

  28
• OPERATION OF BUTTONS

  29
• ADJUSTING THE PURIFIER OUTPUT %

  29
• BOOST OR SUPERBOOST

  29
• MENU BUTTON

  29
• SELECT BUTTON

  29
• PUMP BUTTON

  30
• TEST POOL PILOT PROGRAM

  31
• VIEW SETUP PROGRAM

  31
• SELECT LANGUAGE PROGRAM

  32
• SELECT UNITS PROGRAM

  32
• SELECT TEMPERATURE PROGRAM

  32
• SELECT 12/24 HOUR CLOCK PROGRAM

  32
• SET TIME OF DAY PROGRAM

  32
• PROGRAMMING PUMP OPERATING TIMES

  32
• ACTIVATING FORCE REVERSE

  33
• PROGRAMMING REVERSE TIME

  33
• ENABLE / DISABLE REMOTE

  33
• REPLACE CELL (RESET AMPERE - HOUR COUNTER)

  33
• SET PRIME PROTECT

  33
• SALT CALIBRATION

  34
• ADJUSTING TEMPERATURE DISPLAY

  34
• PROGRAMMING POOL VOLUME

  34
• PROGRAMMING CELL TYPE

  34
• PROGRAMMING CELL POWER

  34
• PROGRAMMING SET RELAY 1 FUNCTION (PUMP CONTROL)

  34
• PROGRAMMING SELECT REMOTE (ELECTRONIC CONTROLLER INTERFACE)

  35
• PROGRAMMING SYSTEM MODE

  35
• PH CONTROL AND TOTAL CONTROL MENUS

  35
• BOOST ACID

  35
• PRIME ACID PUMP

  35
• RESET ACID METER

  35
• ENABLE / DISABLE ACID

  35
• TOTAL CONTROL MENUS

  36
• SET PH OVERFEED

  36
• SET PH MIN

  36
• SET PH MAX

  36
• CALIBRATING PH

  36
• ENABLE/DISABLE ORP

  36
• SET ORP OVERFEED

  36
• ELECTRONIC CONTROLLER OPERATION

  37
• ADJUSTING AND SUPERCHLORINATING THE POOL PILOT THROUGH THE ELECTRONIC CONTROLLER CONTROL PANEL

  37
• PROGRAMMING THE POOL PILOT DIGITAL FOR AN ELECTRONIC CONTROLLER

  37
• ELECTRONIC CONTROLLER DISPLAYS “CHECK POOL PILOT”

  37
• SYSTEM MAINTENANCE

  38
• WINTERIZING

  38
• FREEZE PROTECTION PROGRAM

  38
• SPRING START-UP

  38
• FUSE LOCATIONS AND RATINGS

  39
• TRI-SENSOR ASSEMBLY

  40
• REMOVING/INSPECTING/CLEANING THE TRI-SENSOR

  40
• TESTING THE FLOW SWITCH, CLEANING THE FILTER SCREEN, AND CLEANING THE BYPASS VALVE

  41
• SUPERCELL

  41
• REMOVAL OF THE SUPERCELL

  41
• VISUAL INSPECTION OF THE SUPERCELL

  42
• MANUAL CLEANING OF THE SUPERCELL

  42
• INSTALLATION OF THE SUPERCELL

  42
• POOL CHEMISTRY CONTROL MAINTENANCE AND CLEANING

  43
• HELPFUL HINTS

  43
• REMOVAL

  43
• CLEANING

  43
• TESTING THE FLOW CELL

  43
• OTHER CONDITIONS

  47