Bil-Jax Wheelchair XLB-4232 DC User Manuals

Table of Contents

• Safety

  7
  • INTRODUCTION

    7
    • Safety Notes

      8
  • BEFORE OPERATION

    9
  • DURING OPERATION

    10
  • MAINTENANCE SAFETY

    12
    • General Maintenance

      12
    • Battery Maintenance

      13
  • DAMAGED EQUIPMENT POLICY

    13
    • Safety Statement

      13
    • Damage Policy

      13
    • Damage Repair Notice

      13
• Introduction

  15
  • GENERAL DESCRIPTION

    15
  • SPECIFICATIONS

    16
    • Boom Lift Work Platform

      16
  • WARRANTY

    16
• Operation

  17
  • OPERATOR CONTROLS

    17
    • Battery ON/OFF Switch

      17
    • Lower Control Panel

      18
      • EMERGENCY STOP Pushbutton

        18
      • BOOM UP/DOWN Selector Switch

        18
      • UPPER/OFF/LOWER Controls Selector Switch

        18
      • BOOM IN/OUT Selector Switch

        19
      • BOOM FAST/SLOW Selector Switch

        19
      • ROTATION CW/CCW Selector Switch

        19
      • OUTRIGGERS Indicator

        19
    • Upper Control Panel

      20
      • BUCKET TILT COMPENSATOR Switch (DC Model Only)

        20
      • Battery Charge Indicator (DC model only)

        20
      • BOOM FAST/SLOW Selector Switch

        20
      • EMERGENCY STOP Pushbutton

        20
      • UPPER CONTROLS ON/OFF Deadman Switch

        21
      • ROTATION CW/CCW Selector Switch

        21
      • BOOM IN/OUT Selector Switch

        21
      • BOOM UP/DOWN Selector Switch

        21
  • NORMAL OPERATING PROCEDURE

    22
  • EMERGENCY LOWERING

    24
  • MANUAL BOOM ROTATION

    24
  • BATTERY RECHARGE (DC MODEL ONLY)

    25
  • BOOM LIFT TRANSPORT

    27
    • Trailer Hitching

      27
• Maintenance

  31
  • SCHEDULED SERVICE CHECKS

    31
    • Daily/Weekly Service Checks

      31
    • Monthly Service Checks

      32
  • WHEEL NUT TORQUE REQUIREMENTS

    33
  • LUBRICATION

    33
  • HYDRAULIC SYSTEM

    36
    • Hydraulic System Inspection

      36
    • Fluid Check and Replacement

      36
    • Air Bleeding

      36
    • Hydraulic Cylinder Repair

      37
      • Cylinder Removal and Installation

        37
      • Cylinder Disassembly and Inspection

        39
      • Cylinder Assembly

        40
  • ADJUSTING AXLE POSITION SWITCHES

    41
  • TROUBLESHOOTING

    42
  • MATERIAL SAFETY DATA SHEETS

    47
• Replacement Decals

  51
• Parts List

  59
  • UPPER BOOM PARTS LIST

    60
  • LOWER BOOM PARTS LIST

    62
  • TURNTABLE PARTS LIST

    64
  • DC MODEL BATTERY COMPARTMENT PARTS LIST

    66
  • DC MODEL POWER COMPARTMENT PARTS LIST

    68
  • TERMINAL ENCLOSURE PARTS LIST

    72
  • FRAME AND ROTATION UNIT LIST

    74
  • HITCH AND JACK ASSEMBLY PARTS LIST

    76
  • SQUARE TUBE AXLE AND WHEEL ASSEMBLY PARTS LIST

    80
  • HEX TUBE AXLE AND WHEEL ASSEMBLY PARTS LIST

    84
  • TAIL LIGHTS AND OUTRIGGER DISPLAY

    86
  • TRANSMITTER BOX PARTS LIST

    86
  • RIGHT FRONT/LEFT REAR OUTRIGGERS PARTS LIST

    88
  • LEFT FRONT/RIGHT REAR OUTRIGGERS PARTS LIST

    90
  • BASKET PARTS LIST

    92
  • UPPER CONTROL BOX PARTS LIST

    96
  • LOWER CONTROL BOX PARTS LIST

    97
  • COMBINATION VALVE ASSEMBLY PARTS LIST

    98
  • SURGE BRAKES PARTS LIST

    99
  • DC MODEL HYDRAULIC SYSTEM PARTS LIST

    100
  • POWER UNIT PARTS LIST

    102
• ANSI Reprint

  105