User ManualTable of ContentsInstruction ManualChemiluminescence DetectorCLD Analyzer Module (combined with NGA 2000 Platform,MLT, CAT 200 or TFID Analyzer)1ESSENTIAL INSTRUCTIONS2TABLE OFCONTENTS3PREFACE7DEFINITIONS7SAFETY INSTRUCTIONS WIRING AND INSTALLATION OF THIS APPARATUS8OPERATING AND MAINTAINING THIS APPARATUS9SAFETY SUMMARY10AUTHORIZED PERSONNEL10GASES AND GAS CONDITIONING (SAMPLE HANDLING)13POWER SUPPLY13ELECTROSTATIC DISCHARGE14GENERAL PRECAUTIONS FOR HANDLING AND STORING HIGH PRESSURE GAS CYLINDERS15DOCUMENTATION16COMPLIANCES16SUITABILITY TESTS16GLOSSARY OF TERMS17ANALYZER SYSTEM ARCHITECTURE19SECTION 1: DESCRIPTION AND SPECIFICATIONS231-1 OVERVIEW231-2 TYPICAL APPLICATIONS231-3 THEORY OF TECHNOLOGY231-4 FEATURES231-5 SPECIFICATIONS27a. General27b. Physical27c. Sample27d. Gas Connections27SECTION 2: INSTALLATION292-1 UNPACKING292-2 ASSEMBLY292-3 LOCATION302-4 GASES30a. Gas Conditioning (Sample Handling)30b. Connections31c. Specifications31Zero Gas31Ozonator Source Gas31Sample Gas Pressure31Bypass Sample Gas Flow31Leak Test32Contaminants322-5 ELECTRICAL CONNECTIONS32SECTION 3: OPERATION353-1 OVERVIEW353-2 STARTUP & INITIALIZATION353-3 PREPARATIONS363-4 CALIBRATION PROCEDURE38a. Calibration Setup38Calibration Gas List38Calibration Parameters39b. Flow Balance Adjustment:40Zero Adjustment40Span Adjustment403-5 SYSTEM & NETWORK I/O MODULE CONTROLS (SETUP) - SYSTEM SIO42a. Analog Output Setup42Output number:42Choose signal source module...42Choose Signal...42Signal value for 0% (100%) output:43Output current:43Hold output during calibration:43b. Serial interface Setup45c. Relay Outputs Setup46Output number:46Invert signal:46Choose source module...46Choose signal...463-6 CONVERTEr TEMPERATURE ADJUSTMENT473-7 MEASUREMENT OF CONVERTER EFFICIENCY48a. Test Setup for Measurement of Conversion Efficiency48b. Test Procedure48c. Subnormal Conversion Efficiency49d. Replacement of Converter50e. Capillaries50f. TEA Scrubber50SECTION 4: MAINTENANCE AND SERVICE534-1 OVERVIEW534-2 FUSES544-3 FANS544-4 OZONATOR544-5 PRINTED CIRCUIT BOARDS544-6 CONVERTER564-7 DETECTOR DISASSEMBLY57a. Reaction Chamber Removal57b. Reaction Chamber Installation57c. Photodiode Removal57d. Photodiode Installation574-8 LEAKAGE TEST59a) Required Tools59b) Procedure59SECTION 5: TROUBLESHOOTING615-1 OVERVIEW61SECTION 6: REPLACEMENT PARTS636-1 MATRIX636-2 REPLACEMENT PARTS64SECTION 7: RETURN OF MATERIAL657-1 RETURN OF MATERIAL657-2 CUSTOMER SERVICE657-3 TRAINING65LIST OF FIGURES AND TABLES67LIST OF FIGURES67Figure A-1: From separate analyzers to analyzer system19Figure A-2: Example of NGA cabling20Figure A-3: Example/Possibilities of NGA Analyzer System21Figure 1-1: Function Principle of CLD Measurement23Figure 1-2: Flow Diagram - CLD Analyzer Module with Bypass Flow Sensor24Figure 1-3: Flow Diagram - CLD Analyzer Module without Bypass Flow Sensor25Figure 1-4: CLD Analyzer Module - Top View26Figure 2-1: Analyzer Module Installation into Instrument Platform (view without front panel)29Figure 2-2: CLD Rear Panel Connections31Figure 2-3: Front Panel Controls and Electrical Connections32Figure 2-4: CLD Wiring Diagram33Figure 2-5: Outline and Mounting Dimensions34Figure 3-1: Measure Mode Display36Figure 3-2: Physical Measurements Display36Figure 3-3: Excerpt of a Test Data Sheet with values that are to be compaired with physical measurements.37Figure 3-4: Calibration Gas List Channels 1 and 238Figure 3-5: Calibration Gas List Channels 3 and 438Figure 3-6: Range Settings Menu38Figure 3-7: Calibration Parameters Display39Figure 3-8: Basic Controls Menu40Figure 3-9: Analyzer Zero Menu40Figure 3-10: Analyzer Span Menu40Figure 3-11: System SIO Module Menu42Figure 3-12: Analog Output Setup Menu42Figure 3-13: Analyzer Modules Menu42Figure 3-14: Signals Menu43Figure 3-15: Output Signal If Assigned Module Fails Menu43Figure 3-16: Special Scaling for Concentration Signal Menu44Figure 3-17: Analog Output Updates per Second Menu44Figure 3-18: Serial Interface Setup Menu45Figure 3-19: AK Protocol Definitions Menu45Figure 3-20: Relay Outputs Setup Menu46Figure 3-21: Choose Source Module Menu46Figure 3-22: Choose Signal Menu46Figure 3-23: Converter Test Setup51Figure 3-24: Converter Temperature Adjustment52Figure 4-1: CLD Module Assembly55Figure 4-2: Converter Assembly56Figure 4-3: Detector Assembly58Figure 4-4: Principle Leakage Test Assembly59Figure 6-1: Name Plate Label68LIST OF TABLES68Table A-1: Possibilities of NGA 2000 I/O combinations22Table 1-1: Components depending on Module Configuration24Table 2-1: Gas Specifications30Table 4-1: Leakage Test Specifications59APPENDIX Declaration of Conformity69Size: 1.54 MBPages: 72Language: EnglishOpen manual
User ManualTable of ContentsInstruction ManualChemiluminescence DetectorCLD Analyzer Module (combined with NGA 2000 Platform,MLT, CAT 200 or TFID Analyzer)1ESSENTIAL INSTRUCTIONS2TABLE OFCONTENTS3PREFACE7DEFINITIONS7SAFETY INSTRUCTIONS WIRING AND INSTALLATION OF THIS APPARATUS8OPERATING AND MAINTAINING THIS APPARATUS9SAFETY SUMMARY10AUTHORIZED PERSONNEL10GASES AND GAS CONDITIONING (SAMPLE HANDLING)13POWER SUPPLY13ELECTROSTATIC DISCHARGE14GENERAL PRECAUTIONS FOR HANDLING AND STORING HIGH PRESSURE GAS CYLINDERS15DOCUMENTATION16COMPLIANCES16SUITABILITY TESTS16GLOSSARY OF TERMS17ANALYZER SYSTEM ARCHITECTURE19SECTION 1: DESCRIPTION AND SPECIFICATIONS231-1 OVERVIEW231-2 TYPICAL APPLICATIONS231-3 THEORY OF TECHNOLOGY231-4 FEATURES231-5 SPECIFICATIONS27a. General27b. Physical27c. Sample27d. Gas Connections27SECTION 2: INSTALLATION292-1 UNPACKING292-2 ASSEMBLY292-3 LOCATION302-4 GASES30a. Gas Conditioning (Sample Handling)30b. Connections31c. Specifications31Zero Gas31Ozonator Source Gas31Sample Gas Pressure31Bypass Sample Gas Flow31Leak Test32Contaminants322-5 ELECTRICAL CONNECTIONS32SECTION 3: OPERATION353-1 OVERVIEW353-2 STARTUP & INITIALIZATION353-3 PREPARATIONS363-4 CALIBRATION PROCEDURE38a. Calibration Setup38Calibration Gas List38Calibration Parameters39b. Flow Balance Adjustment:40Zero Adjustment40Span Adjustment403-5 SYSTEM & NETWORK I/O MODULE CONTROLS (SETUP) - SYSTEM SIO42a. Analog Output Setup42Output number:42Choose signal source module...42Choose Signal...42Signal value for 0% (100%) output:43Output current:43Hold output during calibration:43b. Serial interface Setup45c. Relay Outputs Setup46Output number:46Invert signal:46Choose source module...46Choose signal...463-6 CONVERTEr TEMPERATURE ADJUSTMENT473-7 MEASUREMENT OF CONVERTER EFFICIENCY48a. Test Setup for Measurement of Conversion Efficiency48b. Test Procedure48c. Subnormal Conversion Efficiency49d. Replacement of Converter50e. Capillaries50f. TEA Scrubber50SECTION 4: MAINTENANCE AND SERVICE534-1 OVERVIEW534-2 FUSES544-3 FANS544-4 OZONATOR544-5 PRINTED CIRCUIT BOARDS544-6 CONVERTER564-7 DETECTOR DISASSEMBLY57a. Reaction Chamber Removal57b. Reaction Chamber Installation57c. Photodiode Removal57d. Photodiode Installation574-8 LEAKAGE TEST59a) Required Tools59b) Procedure59SECTION 5: TROUBLESHOOTING615-1 OVERVIEW61SECTION 6: REPLACEMENT PARTS636-1 MATRIX636-2 REPLACEMENT PARTS64SECTION 7: RETURN OF MATERIAL657-1 RETURN OF MATERIAL657-2 CUSTOMER SERVICE657-3 TRAINING65LIST OF FIGURES AND TABLES67LIST OF FIGURES67Figure A-1: From separate analyzers to analyzer system19Figure A-2: Example of NGA cabling20Figure A-3: Example/Possibilities of NGA Analyzer System21Figure 1-1: Function Principle of CLD Measurement23Figure 1-2: Flow Diagram - CLD Analyzer Module with Bypass Flow Sensor24Figure 1-3: Flow Diagram - CLD Analyzer Module without Bypass Flow Sensor25Figure 1-4: CLD Analyzer Module - Top View26Figure 2-1: Analyzer Module Installation into Instrument Platform (view without front panel)29Figure 2-2: CLD Rear Panel Connections31Figure 2-3: Front Panel Controls and Electrical Connections32Figure 2-4: CLD Wiring Diagram33Figure 2-5: Outline and Mounting Dimensions34Figure 3-1: Measure Mode Display36Figure 3-2: Physical Measurements Display36Figure 3-3: Excerpt of a Test Data Sheet with values that are to be compaired with physical measurements.37Figure 3-4: Calibration Gas List Channels 1 and 238Figure 3-5: Calibration Gas List Channels 3 and 438Figure 3-6: Range Settings Menu38Figure 3-7: Calibration Parameters Display39Figure 3-8: Basic Controls Menu40Figure 3-9: Analyzer Zero Menu40Figure 3-10: Analyzer Span Menu40Figure 3-11: System SIO Module Menu42Figure 3-12: Analog Output Setup Menu42Figure 3-13: Analyzer Modules Menu42Figure 3-14: Signals Menu43Figure 3-15: Output Signal If Assigned Module Fails Menu43Figure 3-16: Special Scaling for Concentration Signal Menu44Figure 3-17: Analog Output Updates per Second Menu44Figure 3-18: Serial Interface Setup Menu45Figure 3-19: AK Protocol Definitions Menu45Figure 3-20: Relay Outputs Setup Menu46Figure 3-21: Choose Source Module Menu46Figure 3-22: Choose Signal Menu46Figure 3-23: Converter Test Setup51Figure 3-24: Converter Temperature Adjustment52Figure 4-1: CLD Module Assembly55Figure 4-2: Converter Assembly56Figure 4-3: Detector Assembly58Figure 4-4: Principle Leakage Test Assembly59Figure 6-1: Name Plate Label68LIST OF TABLES68Table A-1: Possibilities of NGA 2000 I/O combinations22Table 1-1: Components depending on Module Configuration24Table 2-1: Gas Specifications30Table 4-1: Leakage Test Specifications59APPENDIX Declaration of Conformity69Size: 1.54 MBPages: 72Language: EnglishOpen manual