User ManualTable of ContentsINTRODUCTION5Machine Description5Contact Info5Manual Accuracy5Identification6Controls & Components7Master Power Switch7Headstock7Carriage8Tailstock8Control Panel9End Gears9Safety Foot Brake9G0746 Data Sheet10G0749 Data Sheet13SECTION 1: SAFETY16Safety Instructions for Machinery16Additional Safety for Metal Lathes18Additional Chuck Safety19SECTION 2: POWER SUPPLY20Availability20Full-Load Current Rating20Circuit Requirements for 220V20Connection Type21Grounding Instructions21Extension Cords21Correcting Phase Polarity21SECTION 3: SETUP22Preparation22Unpacking22Needed for Setup22Inventory23Cleanup24Site Considerations25Lifting & Placing26Anchoring to Floor27Anchoring to Concrete Floors27Leveling27Assembly28Lubricating Lathe29Adding Coolant29Power Connection29Test Run30Spindle Break-In33Recommended Adjustments33SECTION 4: OPERATIONS34Operation Overview34Chuck & Plate Mounting35Camlock Stud Installation35Installation & Removal Devices36Chuck Installation36Registration Marks37Chuck Removal38Scroll Chuck Clamping38Changing Jaw Set394-Jaw Chuck40Drive Plate41Faceplate41Tailstock42Positioning Tailstock42Using Quill42Installing Tooling42Removing Tooling43Offsetting Tailstock43Aligning Tailstock to Spindle Centerline44Centers45Dead Centers45Live Centers46Mounting Dead Center in Spindle46Removing Center from Spindle46Mounting Center in Tailstock46Removing Center from Tailstock47Mounting Workpiece Between Centers47Steady Rest48Follow Rest49Carriage & Slide Locks49Compound Rest50Four-Way Tool Post50Installing Tool50Aligning Cutting Tool with Spindle Centerline51Micrometer Stop52Manual Feed52Carriage Handwheel52Cross Slide Handwheel52Compound Rest Handwheel52Spindle Speed53Determining Spindle Speed53Setting Spindle Speed53Configuration Example54Power Feed54Power Feed Controls55Setting Power Feed Rate56End Gears57Primary Configuration57Secondary Configuration57Alternate Configuration57End-Gear Configuration Example58Threading59Headstock Threading Controls59Apron Threading Controls60Thread Dial60Thread Dial Chart61Pitch Turning62Headstock Pitch Turning Controls62Coolant System64Chip Drawer65SECTION 5: ACCESSORIES66SECTION 6: MAINTENANCE68Schedule68Ongoing68Daily, Before Operations68Daily, After Operations68Every 50 Hours68Every 1000 Operating Hours68Annually68Cleaning/Protecting68Lubrication69Lubrication Frequency69Lubrication Amount & Type69Headstock69Quick-Change Gearbox70Apron71One-Shot Oiler71Longitudinal Leadscrew71Ball Oilers72End Gears73Coolant System Service74Hazards74Adding Coolant75Changing Coolant75Machine Storage76Preparing Lathe for Storage76Bringing Lathe Out of Storage76SECTION 7: SERVICE77Troubleshooting77Motor & Electrical77Lathe Operation78Backlash Adjustment80Compound Rest80Cross Slide80Leadscrew End-Play Adjustment81Gib Adjustment81Cross Slide Gib81Compound Slide Gib82Saddle Gib82V-Belts83Tensioning V-Belts83Replacing V-Belts84Brake & Switch85Adjusting Brake85Replacing Brake86Gap Insert Removal & Installation86Gap Removal86Gap Installation87SECTION 8: WIRING88Wiring Safety Instructions88Electrical Cabinet & Motors89Circuit Diagram90SECTION 9: PARTS91Control Rod & Brake91Bed & Body93Headstock Gears95Headstock Controls97Quick-Change Gearbox99End Gears102Saddle103Slides105Apron106Steady Rest109Follow Rest109Tailstock110Electrical Cabinet111Accessories112Front Machine Labels113Rear Machine Labels114SECTION 10: APPENDIX115Threading and Feeding Chart115Diametral & Modular Pitch Chart116WARRANTY & RETURNS119Size: 12.5 MBPages: 120Language: EnglishOpen manual