User ManualTable of ContentsINTRODUCTION3SECTION 4: OPERATIONS25Machine Description3Operation Overview25Contact Info3Chuck & Faceplate Mounting26Manual Accuracy3Installation & Removal Devices26Model G0602 Identification4Chuck Installation27Model G0752 Identification5Chuck Removal28Controls & Components6Changing Jaw Set28Model G0602 Control Panel6Scroll Chuck Clamping29Model G0752 Control Panel64-Jaw Chuck30Quick Change Gearbox6Faceplate31Carriage7Tailstock32Tailstock7Positioning Tailstock32Change Gears, Pulleys, V-Belt7Using Quill32Machine Data Sheet8Installing Tooling32Removing Tooling33SECTION 1: SAFETY10Offsetting Tailstock33Safety Instructions for Machinery10Aligning Tailstock to Spindle Centerline34Additional Safety for Metal Lathes12Centers36Glossary of Terms13Dead Centers36SECTION 2: POWER SUPPLY14Live Centers36Availability14Mounting Dead Center in Spindle36Full-Load Current Rating14Removing Center from Spindle37Circuit Requirements14Mounting Center in Tailstock37Grounding & Plug Requirements15Removing Center from Tailstock37Extension Cords15Mounting Workpiece Between Centers38Steady Rest38SECTION 3: SETUP16Follow Rest39Unpacking16Carriage & Slide Locks39Needed for Setup16Compound Rest39Inventory17Four-Way Tool Post40Cleanup18Installing Tool40Site Considerations19Lifting & Placing20Manual Feed41Leveling & Mounting21Spindle Speed42Leveling21Determining Spindle Speed42Mounting21Setting Spindle Speed42Assembly22G0602 Configuration Examples42Lubricating Lathe22G0752 Configuration Example43Power Connection22Power Feed44Connecting Power22Setting Power Feed Rate45Disconnecting Power22Threading46Test Run22Headstock Threading Controls46Spindle Break-In24Apron Threading Controls47Recommended Adjustments24Thread Dial Chart47SECTION 5: ACCESSORIES49SECTION 8: WIRING66Wiring Safety Instructions66SECTION 6: MAINTENANCE51G0602 Wiring Diagram67Schedule51G0602 Electrical Components68Ongoing51G0752 Wiring Box Diagram69Daily, Before Operations51G0752 Wiring Box Components70Daily, After Operations51G0752 Control Panel Wiring Diagram71Annually51G0752 Control Panel Components72Cleaning/Protecting51G0752 Motor Wiring Diagram73Lubrication52Quick-Change Gearbox52SECTION 9: PARTS74Ball Oilers53Spindle & Drive Belt74Leadscrew & Carriage Rack54Apron76Bedways54Tool Post & Compound Rest77Compound Slide54Tailstock78Change Gears55Bed & Leadscrew79Machine Storage56Steady Rest & Follow Rest80G0602 Motor & Electrical81SECTION 7: SERVICE57G0752 Motor & Electrical82Troubleshooting57Change Gears83Operation58Gearbox84Backlash Adjustment60Cross Slide & Carriage86Compound Rest60Cross Slide60SECTION 10: APPENDIX89Gib Adjustment61G0602 Charts89Half Nut Adjustment62G0752 Charts90Leadscrew Shear Pin Replacement62WARRANTY AND RETURNS93V-Belt Tension & Replacement63Tensioning V-Belt63Replacing V-Belt64Timing Belt Tension & Replacement65Tensioning Timing Belt65Replacing Timing Belt65• Additional People1• Precision Level1500 lbs.)1Dead Center MT#41Change Gear Set1— Change Gear (27-tooth, Installed)1— Change Gear (36-tooth)1— Change Gear (40-tooth)1— Change Gear (44-tooth)1— Change Gear (45-tooth)1— Change Gear (46-tooth)1— Change Gear (48-tooth)1— Change Gear (52-tooth)1— Change Gear (56-tooth, Installed)1— Change Gear (60-tooth)1Qty. — Change Gear (104-tooth, Installed)1A. 5" Three-Jaw Chuck1— Change Gear (120-tooth)1B. Steady Rest1— Change Gear (127-tooth, Installed)1C. Follow Rest1D. 4-Way Tool Post1Shown)1E. Compound Rest1F. Tailstock1G. Chip Pan (Not Shown)1I. Toolbox1J. 8" Faceplate1K. 61⁄2" 4-Jaw Independent Chuck1L. Low Range Belt 271⁄ 2" (G0602)1High Range Belt 33" (Installed, G0602)1V-Belt 33" (Installed, G0752)1O. 3-Jaw Chuck Internal Jaw Set1P. 3-Jaw Chuck Key1Q 4-Jaw Chuck Key1R. Oil Bottle for Oil1S. Cross Slide Handwheel Handle1T. Carriage Handwheel Handle1U. Dead Centers MT#32Chuck Wrenches2Hex Wrench 5mm1Chuck Wrenches2Hex Wrench 5mm14-Jaw Chuck Key1Dial Indicator1Hex Wrench 4mm1Open-End Wrench 19mm1Hex Wrench 4mm1Open-End Wrench 19mm1Round Stock 2" x 6"2Precision Level1Precision Calipers1Dial Indicator1Open-End Wrench 14mm1Hex Wrench 6mm1Hex Wrench 6mm1Cutting Tool1Tailstock Center1Hex Wrench 5mm1Hex Wrench 8mm1Open-End Wrench 17mm1Hex Wrench 5mm1Hex Wrench 6mm1Hex Wrench 4mm1Hex Wrench 5mm1Open-End Wrench 14mm1Hex Wrench 5mm1Open-End Wrench 10mm1Open-End Wrench 8mm1Hex Wrench 2.5mm1Open-End Wrench 8mm1Hex Wrench 5mm1Hex Wrench 2.5mm1Hammer1Punch 2.5mm1Open-End Wrench 17mm1Hex Wrench 5mm1Hex Wrench 8mm1Hex Wrench 5mm1Open-End Wrench 14mm1Size: 15.5 MBPages: 96Language: EnglishOpen manual