User ManualTable of ContentsINTRODUCTION3Manual Accuracy3Contact Info3Machine Description3Identification4Model Specification Comparison5SECTION 1: SAFETY6Safety Instructions for Machinery6Additional Safety Instructions for Jointers8SECTION 2: POWER SUPPLY9Model G9953ZXF 440V Conversion11SECTION 3: SETUP13Needed for Setup13Unpacking13Inventory14Clean Up14Site Considerations15Mounting to Shop Floor15Moving & Assembling Jointer16Adjusting Cutterhead Guard Tension19Setting Outfeed Table Height19Dust Collection22Test Run22Recommended Adjustments23SECTION 4: OPERATIONS24Basic Controls24Stock Inspection & Requirements26Squaring Stock27Surface Planning28Edge Jointing29Bevel Cutting30SECTION 5: ACCESSORIES31SECTION 6: MAINTENANCE33Schedule33Cleaning & Protecting33Lubrication34V-Belts35SECTION 7: SERVICE36Troubleshooting36Infeed Table Stop Bolt38Rotating/Replacing38Cutterhead Inserts38Air Pressure Torque Wrench39Adjusting/Replacing Cutterhead Knives39Setting Fence Stops42Adjusting Table Parallelism44SECTION 8: WIRING48Wiring Safety Instructions48G9860 & G9860ZX Wiring Diagram49G9953 & G9953ZX Wiring Diagram50G9953ZXF 220V Wiring Diagram51G9953ZXF 440V Wiring Diagram52SECTION 9: PARTS53G9860/G9860ZX Cabinet Breakdown53& Parts List53G9860/G9860ZX Cutterhead & Motor Breakdown54G9860/G9860ZX Fence Breakdown56G9860/G9860ZX Table Breakdown58& Parts List58G9860/G9860ZX Handwheel Breakdown59& Parts List59G9953/G9953ZX/G9953ZXF Cabinet Breakdown & Parts List60G9953/G9953ZX/G9953ZXF Cutterhead Breakdown61G9953/G9953ZX/G9953ZXF Fence Breakdown63G9953/G9953ZX/G9953ZXF Table Breakdown65G9953/G9953ZX/G9953ZXF Handwheel Breakdown & Parts List67G9953/G9953ZX/G9953ZXF Motor Breakdown68Label Placement69WARRANTY AND RETURNS73• Forklift or Hoist (rated for 1500 lbs)1• Lifting Straps (rated for 1000 lbs. each)2• Precision Level1• Precision Straightedge 6'1• Phillips Screwdriver #21• Hex Wrench 10mm1• Wrench 18mm1A. Fence Assembly1B. Cutterhead Guard1C. Push Blocks2D. Fence Support (G9860/G9860ZX)1F. Fence Tilt Handle1• Combo Wrench 10mm1• Open-End Wrench 11/13mm1—Knife Setting Gauge1—Pneumatic Torque Wrench Assembly1— T-Handle Driver1— Torx Bits T-2015— Indexable Inserts 14 x 14 x 2mm10Phillips Screwdriver1Wrench or Socket 19mm1T-Handle Wrench w/T-20 Torx Bit1Precision Straightedge1Precision Straightedge1Hex Wrench 4mm1Wrench 10mm1Machinist's Square1Bevel Square1Hex Wrench 3mm1Wrench 10mm1Machinist's Square1Bevel Square1Wrench 10mm1Precision Straightedge 6'L1Feeler Gauge 3 ⁄ 64" (1.3mm)1Phillips Screwdriver1Hex Wrench 4mm1Hex Wrench 13mm1Wrench or Socket 13mm1Wrench or Socket 32mm1Size: 6.4 MBPages: 76Language: EnglishOpen manual
User ManualTable of ContentsSAFETY INSTRUCTIONS FOR POWER TOOLS2ADDITIONAL SAFETY INSTRUCTIONS FOR JOINTERS4220V OPERATION5CIRCUIT LOAD5GROUNDING6EXTENSION CORDS6COMMENTARY7COMPARISON CHART AND TERMS8UNPACKING9PIECE INVENTORY9CLEAN UP10SITE CONSIDERATIONS10BEGINNING ASSEMBLY11FENCE11CUTTERHEAD12PEDESTAL SWITCH13GENERAL14KNIVES14SPIRAL CUTTERHEAD16OUTFEED TABLE16INFEED TABLE1790˚ FENCE STOP1745˚ FENCE STOP18TEST RUN19STOCK INSPECTION19EDGE JOINTING20BEVELING20SURFACE PLANING21GENERAL22TABLES22LUBRICATION22V-BELT228. CLOSURE23TROUBLESHOOTING GUIDE24MACHINE DATA, PARTS BREAKDOWN AND PARTS LISTS25WARRANTY AND RETURNS50Size: 2.79 MBPages: 56Language: EnglishOpen manual
