User ManualTable of Contents1 MEANS OF REPRESENTATION71.1 Symbols used71.2 Formats used72 SAFETY ADVICE82.1 Use definition - intended use82.2 Safety advice82.3 Degrees of risk and symbols82.4 Tampering warning82.5 Safe operation92.6 Protective clothing92.7 Work rules92.8 Environment92.9 Owner's Manual103 IMPORTANT INFORMATION113.1 Warranty113.2 Operating and auxiliary substances113.3 Spare parts, accessories113.4 Service113.5 Figures113.6 Customer service114 VIEW OF VEHICLE124.1 View of vehicle, front left (example)124.2 View of vehicle, rear right (example)135 SERIAL NUMBERS145.1 Chassis number145.2 Type label (TE EU/AUS)145.3 Key number (TE EU/AUS)145.4 Engine number145.5 Fork part number145.6 Shock absorber part number156 CONTROLS166.1 Clutch lever166.2 Hand brake lever166.3 Throttle grip166.4 Kill switch (TE EU/AUS)166.5 Kill switch (TE USA)166.6 Horn button (TE EU/AUS)176.7 Light switch (TE EU/AUS)176.8 Light switch (TE USA)176.9 Turn signal switch (TE EU/AUS)176.10 Emergency OFF switch (TE AUS)176.11 Electric starter button (TE 250/300 EU/USA)186.12 Electric starter button (TE AUS)186.13 Overview of indicator lamps (TE EU/AUS)186.14 Overview of indicator lamps (TE USA)186.15 Opening the filler cap186.16 Closing the filler cap196.17 Fuel tap196.18 Choke206.19 Shift lever206.20 Kick starter206.21 Foot brake lever206.22 Side stand216.23 Steering lock (TE EU/AUS)216.24 Locking the steering (TE EU/AUS)216.25 Unlocking the steering (TE EU/AUS)227 SPEEDOMETER237.1 Overview237.2 Activation237.3 Message on the speedometer237.4 Setting the speedometer237.5 Setting kilometers or miles247.6 Setting the clock257.7 Setting the service display257.8 Speed, time, and DST distance 1267.9 Speed, time, and DST2 distance 2267.10 AVG average speed, ART operating hours, and ODO total distance covered268 PREPARING FOR USE278.1 Advice on first use278.2 Running in the engine288.3 Preparing the vehicle for difficult riding conditions288.4 Preparing for rides on dry sand298.5 Preparing for rides on wet sand298.6 Preparing for rides on wet and muddy surfaces308.7 Preparing for rides at high temperature and slow speed308.8 Preparing for rides at low temperature and in snow319 RIDING INSTRUCTIONS329.1 Checks and maintenance steps when preparing for use329.2 Starting329.3 Starting off339.4 Shifting, riding339.5 Braking339.6 Stopping, parking349.7 Transport349.8 Refueling3510 SERVICE SCHEDULE3610.1 Service schedule3610.2 Service work (as additional order)3711 TUNING THE CHASSIS3811.1 Checking the basic chassis setting with the rider's weight3811.2 Compression damping of shock absorber3811.3 Adjusting the low-speed compression damping of the shock absorber3811.4 Adjusting the high-speed compression damping of the shock absorber3911.5 Adjusting the rebound damping of the shock absorber3911.6 Measuring the sag of the unloaded rear wheel4011.7 Checking the static sag of the shock absorber4011.8 Checking the riding sag of the shock absorber4111.9 Adjusting the spring preload of the shock absorber x4111.10 Adjusting the riding sag x4211.11 Checking the basic setting of the fork4211.12 Adjusting the compression damping of the fork4311.13 Adjusting the rebound damping of the fork4311.14 Handlebar position4411.15 Adjusting the handlebar position x4412 SERVICE WORK ON THE CHASSIS4512.1 Raising the motorcycle with the lift stand4512.2 Removing the motorcycle from the lift stand4512.3 Bleeding the fork legs4512.4 Cleaning the dust boots of the fork legs4512.5 Loosening the fork protection4612.6 Positioning the fork protection4612.7 Removing the fork legs x4612.8 Installing the fork legs x4712.9 Removing the fork protector x4712.10 Installing the fork protector x4812.11 Removing the lower triple clamp x4812.12 Installing the lower triple clamp x4912.13 Checking the play of the steering head bearing5012.14 Adjusting the play of the steering head bearing x5112.15 Greasing the steering head bearing x5112.16 Removing the front fender5112.17 Installing the front fender5212.18 Removing the shock absorber x5212.19 Installing the shock absorber x5312.20 Removing the seat5312.21 Mounting the seat5312.22 Removing the air filter box lid5412.23 Installing the air filter box lid5412.24 Removing the air filter x5412.25 Installing the air filter x5412.26 Cleaning the air filter and air filter box x5512.27 Sealing the air filter box x5512.28 Removing the main silencer5612.29 Installing the main silencer5612.30 Changing the glass fiber yarn filling of the main silencer x5612.31 Removing the right side cover5712.32 Installing the right side cover5712.33 Removing the fuel tank x5712.34 Installing the fuel tank x5812.35 Checking the chain for dirt5912.36 Cleaning the chain5912.37 Checking the chain tension6012.38 Adjusting the chain tension6012.39 Checking the chain, rear sprocket, engine sprocket, and chain guide6112.40 Checking the frame x6312.41 Checking the swingarm x6312.42 Checking the throttle cable routing6312.43 Checking the rubber grip6412.44 Additionally securing the rubber grip6412.45 Adjusting the basic position of the clutch lever6412.46 Checking/rectifying the fluid level of the hydraulic clutch6512.47 Changing the hydraulic clutch fluid x6612.48 Removing the engine guard6712.49 Installing the engine guard6713 BRAKE SYSTEM6813.1 Checking the free travel of the hand brake lever6813.2 Adjusting free travel of hand brake lever (TE EU/AUS)6813.3 Adjusting the basic position of the hand brake lever (TE USA)6813.4 Checking the brake discs6913.5 Checking the front brake fluid level6913.6 Adding front brake fluid x6913.7 Checking the front brake linings7013.8 Changing the front brake linings x7113.9 Checking the free travel of the foot brake lever7213.10 Adjusting the basic position of the foot brake lever x7213.11 Checking the rear brake fluid level7313.12 Adding rear brake fluid x7313.13 Checking the rear brake linings7413.14 Changing the rear brake linings x7514 WHEELS, TIRES7714.1 Removing the front wheel x7714.2 Installing the front wheel x7714.3 Removing the rear wheel x7814.4 Installing the rear wheel x7914.5 Checking the tire condition7914.6 Checking the tire air pressure8014.7 Checking the spoke tension8015 ELECTRICAL SYSTEM8215.1 Removing the battery x8215.2 Installing the battery x8215.3 Recharging the battery x (TE 250/300)8315.4 Changing the main fuse (TE 250/300)8415.5 Removing the headlight mask with the headlight8415.6 Installing the headlight mask with the headlight8515.7 Changing the headlight bulb8515.8 Changing the turn signal bulb (TE EU/AUS)8615.9 Checking the headlight setting8615.10 Adjusting the headlight range8715.11 Changing the speedometer battery8716 COOLING SYSTEM8816.1 Cooling system8816.2 Checking the antifreeze and coolant level8816.3 Checking the coolant level8916.4 Draining the coolant x8916.5 Refilling with coolant x9017 TUNING THE ENGINE9217.1 Checking the play in the throttle cable9217.2 Adjusting the play in the throttle cable x9217.3 Carburetor9317.4 Carburetor - adjusting the idle speed x9317.5 Emptying the carburetor float chamber x9417.6 Plug-in connection, ignition timing map9517.7 Changing the ignition timing map9517.8 Checking the basic position of the shift lever9517.9 Adjusting the basic position of the shift lever x9517.10 Engine characteristic - auxiliary spring (TE 250/300)9617.11 Engine characteristic - setting the auxiliary spring x (TE 250/300)9618 SERVICE WORK ON THE ENGINE9818.1 Checking the gear oil level9818.2 Changing the gear oil x9818.3 Draining the gear oil x9918.4 Refilling with gear oil x9918.5 Adding gear oil x10019 CLEANING, CARE10219.1 Cleaning the motorcycle10219.2 Checks and maintenance steps for winter operation10220 STORAGE10420.1 Storage10420.2 Preparing for use after storage10421 TROUBLESHOOTING10522 TECHNICAL DATA10722.1 Engine10722.1.1 TE 12510722.1.2 All TE 25010722.1.3 All TE 30010822.2 Engine tightening torques10922.2.1 TE 12510922.2.2 TE 250/30010922.3 Capacities11022.3.1 Gear oil11022.3.2 Coolant11022.3.3 Fuel11022.4 Chassis11122.5 Electrical system11222.6 Tires11222.7 Fork11222.7.1 TE 12511222.7.2 TE 250/30011222.8 Shock absorber11322.8.1 TE 12511322.8.2 TE 250/30011322.9 Chassis tightening torques11422.10 Carburetor11522.10.1 TE 12511522.10.2 TE 250 EU11522.10.3 TE AUS11522.10.4 TE 250 USA11622.10.5 TE 300 EU11622.10.6 TE 300 USA11622.11 Carburetor tuning11722.11.1 Carburetor tuning (TE 125) x11722.11.2 Carburetor tuning (All TE 250) x11822.11.3 Carburetor tuning (All TE 300) x11922.11.4 General carburetor tuning x12023 SUBSTANCES12124 AUXILIARY SUBSTANCES12325 STANDARDS124INDEX125A125B125C125D125E125F125G126H126I126K126L126M126O126P126R126S127T127U127V127W127Size: 3.53 MBPages: 128Language: EnglishOpen manual