Mitsubishi Electronics FR-V500 User Manuals

Table of Contents

• This section is specifically about safety matters

  2
• 1 OUTLINE

  5
  • 1.1 Basic configuration and connection of peripheral devices

    6
    • 1.1.1 Basic configuration

      6
    • 1.1.2 Selection of peripheral devices

      7
  • 1.2 Structure

    8
    • 1.2.1 Removal and reinstallation of the front cover

      8
    • 1.2.2 Removal and reinstallation of the operation panel

      9
• 2 INSTALLATION AND WIRING

  10
  • 2.1 Installation of the inverter

    10
  • 2.2 Connection diagram, PLG cable, PU connector

    11
    • 2.2.1 Connection diagram

      11
    • 2.2.2 Main circuit

      12
    • 2.2.3 PLG connection cable (FR-V5CBL)

      16
    • 2.2.4 Setting the PLG

      16
    • 2.2.5 Control circuit

      18
    • 2.2.6 Connection to the PU connector

      22
    • 2.2.7 Notes on earthing (grounding)

      22
  • 2.3 Setting the motor

    23
    • 2.3.1 Dedicated motor (SF-V5R (1500r/min series))

      23
    • 2.3.2 Motor one rank lower than the dedicated motor (SF-V5R (1500r/min series))

      23
  • 2.4 Precautions for use of the vector inverter

    25
• 3 RUN AND OPERATION

  26
  • 3.1 Checks prior to test run

    26
  • 3.2 Basic operation (Speed setting, run, speed meter adjustment)

    26
    • 3.2.1 Setting the speed and running the motor

      26
    • 3.2.2 Adjustment (calibration) of speed meter (meter)

      29
  • 3.3 Names and functions of the operation panel

    30
    • 3.3.1 Monitor display changed by pressing

      31
    • 3.3.2 Monitoring

      31
    • 3.3.3 Speed setting

      31
    • 3.3.4 Parameter setting method (Example: Method to enable extended function parameters)

      32
    • 3.3.5 Operation mode

      32
    • 3.3.6 Help mode

      33
    • 3.3.7 Copy mode

      35
• 4 CONTROL

  36
  • 4.1 Speed control operation

    36
    • 4.1.1 Speed control

      36
    • 4.1.2 Operation transition

      36
    • 4.1.3 Setting procedure

      36
    • 4.1.4 Operation command setting

      37
    • 4.1.5 Torque restriction

      37
    • 4.1.6 Gain adjustment

      39
  • 4.2 Torque control operation

    40
    • 4.2.1 Torque control

      40
    • 4.2.2 Operation transition

      40
    • 4.2.3 Setting procedure

      42
    • 4.2.4 Torque command right selection

      42
    • 4.2.5 "Torque command setting

      42
    • 4.2.6 Speed restriction

      43
    • 4.2.7 Optimum speed estimation and torque control accuracy improvement

      44
  • 4.3 Position control operation

    45
    • 4.3.1 Position command from parameter setting

      45
    • 4.3.2 Position command from PLC

      45
  • 4.4 Control mode switchover timing

    46
  • 4.5 Easy gain tuning

    47
    • 4.5.1 Parameter

      47
    • 4.5.2 Easy gain tuning execution procedure

      47
    • 4.5.3 Precautions for easy gain tuning

      48
    • 4.5.4 Automatically set parameters by easy gain tuning

      48
    • 4.5.5 Easy gain tuning-related parameter operation

      49
  • 4.6 Online auto tuning

    50
    • 4.6.1 Parameters

      50
    • 4.6.2 Pr. 95="1" (start-time tuning)

      50
    • 4.6.3 Pr. 95 = "2" (normal tuning)/adaptive magnetic flux observer

      50
  • 4.7 Biases and gains of speed setting terminals (Pr. 902 to Pr. 905, Pr. 917 to Pr. 920)

    51
• 5 PARAMETERS

  54
  • 5.1 Function list (Simple mode parameters)

    54
    • 5.1.1 Simple mode parameter list

      54
    • 5.1.2 Explanation of simple mode parameters

      55
  • 5.2 Function list (Extended function parameters)

    58
• 6 ERRORS AND PROTECTIVE FUNCTIONS

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  • 6.1 Errors (Alarms)

    74
    • 6.1.1 Major faults

      74
    • 6.1.2 Minor fault

      81
    • 6.1.3 Warnings

      81
    • 6.1.4 How to recover from PU stop error (PS)

      83
  • 6.2 Correspondences between digital and actual characters

    84
  • 6.3 Resetting the inverter

    84
  • 6.4 Troubleshooting

    86
    • 6.4.1 Motor generates abnormal noise

      86
    • 6.4.2 Motor does not rotate

      87
    • 6.4.3 Motor generates heat abnormally

      90
    • 6.4.4 Motor hunts

      91
    • 6.4.5 Machine operates unstably

      92
    • 6.4.6 Speed command does not match motor speed

      93
    • 6.4.7 Motor rotates but speed does not change

      94
    • 6.4.8 Torque control is not exercised normally

      95
  • 6.5 Precautions for maintenance and inspection

    97
    • 6.5.1 Precautions for maintenance and inspection

      97
    • 6.5.2 Check items

      97
    • 6.5.3 Periodic inspection

      97
    • 6.5.4 Insulation resistance test using megger

      97
    • 6.5.5 Pressure test

      98
    • 6.5.6 Daily and periodic inspection

      98
    • 6.5.7 Replacement of parts

      99
    • 6.5.8 Inverter replacement

      101
    • 6.5.9 Measurement of main circuit voltages, currents and powers

      101
• 7 SPECIFICATIONS

  103
  • 7.1 Model specifications

    103
  • 7.2 Common specifications

    105
  • 7.3 Outline dimension drawings

    106
    • 7.3.1 Inverter outline dimension drawings

      106
    • 7.3.2 Dedicated motor outline dimension drawings (1500r/min series)

      109
• REVISIONS

  112