Mitsubishi Electronics MDS-D-SPJ3 User Manuals

Table of Contents

• Front cover

  1
• Introduction

  4
• Precautions for safety

  6
• Treatment of waste

  18
• Disposal

  20
• Contents

  22
• Outline for MDS-D-SVJ3/SPJ3 Series Instruction Manual (IB-1500193-D)

  28
• 1. Introduction

  32
  • 1-1 Servo/spindle drive system configuration

    33
    • 1-1-1 System configuration

      33
  • 1-2 Explanation of type

    34
    • 1-2-1 Servomotor type

      34
    • 1-2-2 Servo drive unit type

      35
    • 1-2-3 Spindle motor type

      36
    • 1-2-4 Tool spindle motor type

      37
    • 1-2-5 Spindle drive unit type

      38
• 2. Specifications

  40
  • 2-1 Servomotor

    41
    • 2-1-1 Specifications list

      41
    • 2-1-2 Torque characteristics

      44
  • 2-2 Spindle motor

    46
    • 2-2-1 Specifications

      46
    • 2-2-2 Output characteristics

      52
  • 2-3 Tool spindle motor

    55
    • 2-3-1 Specifications

      55
    • 2-3-2 Output characteristics

      57
  • 2-4 Drive unit

    59
    • 2-4-1 Installation environment conditions

      59
    • 2-4-2 Servo drive unit

      59
    • 2-4-3 Spindle drive unit

      60
    • 2-4-4 Unit outline dimension drawing

      61
    • 2-4-5 Explanation of each part

      62
• 3. Function Specifications

  66
  • Function specifications list

    67
  • 3-1 Base functions

    69
    • 3-1-1 Full closed loop control

      69
    • 3-1-2 Position command synchronous control

      69
    • 3-1-3 Speed command synchronous control

      70
    • 3-1-4 Distance-coded reference position control

      70
    • 3-1-5 Spindle's continuous position loop control

      71
    • 3-1-6 Coil changeover control

      72
    • 3-1-7 Gear changeover control

      72
    • 3-1-8 Orientation control

      72
    • 3-1-9 Indexing control

      72
    • 3-1-10 Synchronous tapping control

      72
    • 3-1-11 Spindle synchronous control

      72
    • 3-1-12 Spindle/C axis control

      72
    • 3-1-13 Proximity switch orientation control

      72
  • 3-2 Servo/Spindle control functions

    73
    • 3-2-1 Torque limit function

      73
    • 3-2-2 Variable speed loop gain control

      73
    • 3-2-3 Gain changeover for synchronous tapping control

      73
    • 3-2-4 Speed loop PID changeover control

      74
    • 3-2-5 Disturbance torque observer

      74
    • 3-2-6 Smooth High Gain control (SHG control)

      74
    • 3-2-7 High-speed synchronous tapping control (OMR-DD control)

      74
    • 3-2-8 Dual feedback control

      75
    • 3-2-9 HAS control

      75
    • 3-2-10 Control loop gain changeover

      75
    • 3-2-11 Spindle output stabilizing control

      76
    • 3-2-12 High-response spindle acceleration/deceleration function

      76
  • 3-3 Compensation controls

    77
    • 3-3-1 Jitter compensation

      77
    • 3-3-2 Notch filter

      77
    • 3-3-3 Adaptive tracking-type notch filter

      77
    • 3-3-4 Overshooting compensation

      78
    • 3-3-5 Machine end compensation control

      78
    • 3-3-6 Lost motion compensation type 2

      79
    • 3-3-7 Lost motion compensation type 3

      79
    • 3-3-8 Lost motion compensation type 4

      80
    • 3-3-9 Spindle motor temperature compensation function

      80
  • 3-4 Protection function

    81
    • 3-4-1 Deceleration control at emergency stop

      81
    • 3-4-2 Vertical axis drop prevention/pull-up control

      81
    • 3-4-3 Earth fault detection

      81
    • 3-4-4 Collision detection function

      82
    • 3-4-5 Safety observation function

      82
  • 3-5 Sequence functions

    83
    • 3-5-1 Contactor control function

      83
    • 3-5-2 Motor brake control function

      83
    • 3-5-3 External emergency stop function

      83
    • 3-5-4 Specified speed output

      84
    • 3-5-5 Quick READY ON sequence

      84
  • 3-6 Diagnosis function

    85
    • 3-6-1 Monitor output function

      85
    • 3-6-2 Machine resonance frequency display function

      92
    • 3-6-3 Machine inertia display function

      92
    • 3-6-4 Motor temperature display function

      92
    • 3-6-5 Load monitor output function

      92
    • 3-6-6 Open loop control function

      92
• 4. Characteristics

  94
  • 4-1 Servomotor

    95
    • 4-1-1 Environmental conditions

      95
    • 4-1-2 Quakeproof level

      95
    • 4-1-3 Shaft characteristics

      96
    • 4-1-4 Machine accuracy

      97
    • 4-1-5 Oil / water standards

      98
    • 4-1-6 Flange of servo motor

      99
    • 4-1-7 Overload protection characteristics

      99
    • 4-1-8 Magnetic brake

      103
    • 4-1-9 Dynamic brake characteristics

      106
  • 4-2 Spindle motor

    108
    • 4-2-1 Environmental conditions

      108
    • 4-2-2 Shaft characteristics

      108
  • 4-3 Tool spindle motor

    109
    • 4-3-1 Environmental conditions

      109
    • 4-3-2 Shaft characteristics

      109
    • 4-3-3 Tool spindle temperature characteristics

      110
  • 4-4 Drive unit

    111
    • 4-4-1 Environmental conditions

      111
    • 4-4-2 Heating value

      111
• 5. Dedicated Options

  112
  • 5-1 Servo options

    113
    • 5-1-1 Battery option

      115
    • 5-1-2 Ball screw side detector (OSA105-ET2)

      120
    • 5-1-3 Machine side detector

      122
  • 5-2 Spindle options

    126
    • 5-2-1 Spindle side ABZ pulse output detector (OSE-1024 Series)

      127
    • 5-2-2 Spindle side PLG serial output detector (TS5690, MU1606 Series)

      129
    • 5-2-3 Spindle side accuracy serial output detector (ERM280, MPCI Series)

      133
  • 5-3 Detector interface unit

    134
    • 5-3-1 Serial output interface unit for ABZ analog detector MDS-B-HR

      134
    • 5-3-2 Pulse output interface unit for ABZ analog detector IBV Series (Other manufacturer's product)

      136
    • 5-3-3 Serial output interface unit for ABZ analog detector EIB192M (Other manufacturer's product)

      137
    • 5-3-4 Serial output interface unit for ABZ analog detector EIB392M (Other manufacturer's product)

      138
    • 5-3-5 Serial output interface unit for ABZ analog detector ADB-20J Series (Other manufacturer's product)

      139
  • 5-4 Drive unit option

    140
    • 5-4-1 Optical communication repeater unit (FCU7-EX022)

      140
    • 5-4-2 Regenerative option

      144
  • 5-5 Cables and connectors

    155
    • 5-5-1 Cable connection diagram

      155
    • 5-5-2 List of cables and connectors

      156
    • 5-5-3 Optical communication cable specifications

      165
• 6. Specifications of Peripheral Devices

  170
  • 6-1 Selection of wire

    171
    • 6-1-1 Example of wires by unit

      171
  • 6-2 Selection of circuit protector and contactor

    173
    • 6-2-1 Selection of circuit protector

      173
    • 6-2-2 Selection of contactor

      174
  • 6-3 Selection of earth leakage breaker

    175
  • 6-4 Branch-circuit protection (for control power supply)

    176
    • 6-4-1 Circuit protector

      176
    • 6-4-2 Fuse protection

      176
  • 6-5 Noise filter

    177
  • 6-6 Surge absorber

    178
  • 6-7 Relay

    179
• 7. Selection

  180
  • 7-1 Selection of the servomotor

    181
    • 7-1-1 Outline

      181
    • 7-1-2 Selection of servomotor capacity

      182
    • 7-1-3 Motor shaft conversion load torque

      190
    • 7-1-4 Expressions for load inertia calculation

      191
  • 7-2 Selection of the spindle motor

    192
  • 7-3 Selection of the regenerative resistor

    193
    • 7-3-1 Regeneration methods

      193
    • 7-3-2 Calculation of the regenerative energy

      194
    • 7-3-3 Calculation of the positioning frequency

      196
• Appendix 1. Cable and Connector Specifications

  198
  • Appendix 1-1 Selection of cable

    199
    • Appendix 1-1-1 Cable wire and assembly

      199
  • Appendix 1-2 Cable connection diagram

    201
    • Appendix 1-2-1 Battery cable

      201
    • Appendix 1-2-2 Optical communication repeater unit cable

      202
    • Appendix 1-2-3 Servo / tool spindle detector cable

      203
    • Appendix 1-2-4 Spindle detector cable

      207
  • Appendix 1-3 Connector outline dimension drawings

    209
    • Appendix 1-3-1 Optical communication cable

      209
    • Appendix 1-3-2 DI/O or maintenance connector

      211
    • Appendix 1-3-3 Servo detector connector

      212
    • Appendix 1-3-4 Brake connector

      216
    • Appendix 1-3-5 Power connector

      218
    • Appendix 1-3-6 Drive unit side main circuit connector

      220
    • Appendix 1-3-7 Spindle detector connector

      222
• Appendix 2. Restrictions for Lithium Batteries

  224
  • Appendix 2-1 Restriction for Packing

    225
    • Appendix 2-1-1 Target Products

      226
    • Appendix 2-1-2 Handling by User

      227
    • Appendix 2-1-3 Reference

      228
  • Appendix 2-2 Products information data sheet (ER battery)

    229
  • Appendix 2-3 Issuing Domestic Law of the United States for Primary Lithium Battery Transportation

    231
    • Appendix 2-3-1 Outline of Regulation

      231
    • Appendix 2-3-2 Target Products

      231
    • Appendix 2-3-3 Handling by User

      231
    • Appendix 2-3-4 Reference

      231
  • Appendix 2-4 Restriction related to EU Battery Directive

    232
    • Appendix 2-4-1 Important Notes

      232
    • Appendix 2-4-2 Information for end-user

      232
• Appendix 3. Compliance to EC Directives

  234
  • Appendix 3-1 Compliance to EC Directives

    235
    • Appendix 3-1-1 European EC Directives

      235
    • Appendix 3-1-2 Cautions for EC Directive compliance

      235
• Appendix 4. EMC Installation Guidelines

  238
  • Appendix 4-1 Introduction

    239
  • Appendix 4-2 EMC instructions

    239
  • Appendix 4-3 EMC measures

    240
  • Appendix 4-4 Measures for panel structure

    240
    • Appendix 4-4-1 Measures for control panel unit

      240
    • Appendix 4-4-2 Measures for door

      241
    • Appendix 4-4-3 Measures for operation board panel

      241
    • Appendix 4-4-4 Shielding of the power supply input section

      241
  • Appendix 4-5 Measures for various cables

    242
    • Appendix 4-5-1 Measures for wiring in panel

      242
    • Appendix 4-5-2 Measures for shield treatment

      242
    • Appendix 4-5-3 Servo/spindle motor power cable

      243
    • Appendix 4-5-4 Servo/spindle motor feedback cable

      244
  • Appendix 4-6 EMC countermeasure parts

    245
    • Appendix 4-6-1 Shield clamp fitting

      245
    • Appendix 4-6-2 Ferrite core

      246
    • Appendix 4-6-3 Power line filter

      247
    • Appendix 4-6-4 Surge protector

      253
• Appendix 5. EC Declaration of Conformity

  258
  • Appendix 5-1 Compliance to EC Directives

    259
    • Appendix 5-1-1 Low voltage equipment

      259
• Appendix 6. Instruction Manual for Compliance with UL/c-UL Standard

  260
  • Appendix 6-1 Operation surrounding air ambient temperature

    261
  • Appendix 6-2 Notes for AC servo/spindle system

    261
    • Appendix 6-2-1 General Precaution

      261
    • Appendix 6-2-2 Installation

      261
    • Appendix 6-2-3 Short-circuit ratings (SCCR)

      261
    • Appendix 6-2-4 Peripheral devices

      262
    • Appendix 6-2-5 Field Wiring Reference Table for Input and Output (Power Wiring)

      263
    • Appendix 6-2-6 Motor Over Load Protection

      266
    • Appendix 6-2-7 Flange of servo motor

      266
    • Appendix 6-2-8 Spindle Drive/Motor Combinations

      267
    • Appendix 6-2-9 Servo Drive/Motor Combinations

      268
  • Appendix 6-3 AC Servo/Spindle System Connection

    269
    • Appendix 6-3-1 MDS-D/DH/DM-Vx/SP Series

      269
    • Appendix 6-3-2 MDS-D-SVJ3/SPJ3 Series

      269
• Appendix 7. Compliance with Restrictions in China

  270
  • Appendix 7-1 Compliance with China CCC certification system

    271
    • Appendix 7-1-1 Outline of China CCC certification system

      271
    • Appendix 7-1-2 First catalogue of products subject to compulsory product certification

      272
    • Appendix 7-1-3 Precautions for shipping products

      273
    • Appendix 7-1-4 Application for exemption

      273
    • Appendix 7-1-5 Mitsubishi NC product subject to/not subject to CCC certification

      275
  • Appendix 7-2 Response to the China environment restrictions

    276
    • Appendix 7-2-1 Outline of the law on the pollution prevention and control for electronic information products

      276
    • Appendix 7-2-2 Response to the drive product for Mitsubishi NC

      276
    • Appendix 7-2-3 Indication based on “Pollution suppression marking request for electronic information product”

      277
• Revision History

  278
• Global Service Network

  281
• Back cover

  284