Polaris 2010 breeze User Manuals

Table of Contents

• WELCOME

  3
• TABLE OF CONTENTS

  5
  • Introduction 4

    5
  • Safety 7

    5
  • Features and Controls 24

    5
  • Operation 39

    5
  • Cleaning 53

    5
  • Storage 55

    5
  • Maintenance 57

    5
  • Specifications 74

    5
  • Polaris Products 75

    5
  • Troubleshooting 76

    5
  • Warranty 76

    5
  • Maintenance Log 82

    5
  • Index 84

    5
• INTRODUCTION

  6
  • WARNING

    6
  • CAUTION

    6
  • NOTICE

    6
• INTRODUCTION

  7
  • WARNING

    7
• INTRODUCTION

  8
  • Vehicle Identification Numbers

    8
    • Motor Serial Number

      8
      • Vehicle Model Number:

        8
      • Frame VIN:

        8
      • Vehicle Serial Number:

        8
      • Key Number:

        8
• SAFETY

  9
  • Equipment Modifications

    9
• SAFETY

  10
  • Operator Safety

    10
  • WARNING

    10
    • Operating Without Instruction

      10
    • Age Restrictions

      10
• SAFETY

  11
  • Operator Safety

    11
    • Ventilation When Charging Batteries

      11
    • Failure to Inspect Before Operating

      11
    • Using Alcohol or Drugs

      11
• SAFETY

  12
  • Operator Safety

    12
    • Seat Belts

      12
    • Poor Visibility

      12
  • Operating the vehicle in darkness or inclement weather could result in a collision or accident, especially if operating on a roa...

    12
    • Accessories

      12
  • Non-approved accessories may seriously affect vehicle stability. Using accessories not approved by Polaris for use on this vehicle could cause loss of control or an accident. Never operate with accessories not approved by Polaris for use on this vehicle.

    12
• SAFETY

  13
  • Operator Safety

    13
    • Carrying a Passenger

      13
    • Carrying Multiple Passengers

      13
    • Operating on Public Roads

      13
    • Operating at Excessive Speeds

      13
• SAFETY

  14
  • Operator Safety

    14
    • Turning Improperly

      14
    • Physical Control of the Vehicle

      14
    • Jumps and Stunts

      14
    • Descending Hills Improperly

      14
• SAFETY

  15
  • Operator Safety

    15
    • Improper Hill Climbing

      15
    • Crossing Slopes

      15
    • Stalling While Climbing a Hill

      15
    • Operating in Unfamiliar Terrain

      15
• SAFETY

  16
  • Operator Safety

    16
    • Operating on Slippery Terrain

      16
    • Operating Improperly in Reverse

      16
    • Improper Tire Maintenance

      16
• SAFETY

  17
  • Operator Safety

    17
    • Operating Over Obstacles

      17
    • Skidding or Sliding

      17
    • Do not operate on excessively slippery surfaces.

      17
    • Operating a Damaged Vehicle

      17
    • Unauthorized Use of the Vehicle

      17
• SAFETY

  18
  • Operator Safety

    18
    • Precautions During Maintenance

      18
    • FOR MORE INFORMATION ABOUT SAFETY

      18
    • call Polaris at 1-800-342-3764.

      18
• SAFETY

  19
  • Safety Labels and Locations

    19
    • Discretionary Warning

      19
• SAFETY

  20
  • Safety Labels and Locations

    20
• SAFETY

  21
  • Safety Labels and Locations

    21
    • Age Warning

      21
    • Age Warning

      21
• SAFETY

  22
  • Safety Labels and Locations

    22
    • Discretionary Warning

      22
    • Discretionary Warning

      22
• SAFETY

  23
  • Safety Labels and Locations

    23
    • CAUTION, MASTER SWITCH

      23
    • Caution, Master Switch

      23
• SAFETY

  24
  • Safety Labels and Locations

    24
    • Passenger Safety Warning

      24
• SAFETY

  25
  • Safety Labels and Locations

    25
    • Warning Battery

      25
• FEATURES AND CONTROLS

  26
  • Component Locations

    26
    • Steering Wheel

      26
• FEATURES AND CONTROLS

  27
• Component Locations

  27
  • Tail Light/Brake Light/Running Light

    27
• FEATURES AND CONTROLS

  28
  • Component Locations

    28
    • SIDE VIEW

      28
• FEATURES AND CONTROLS

  29
  • Forward/ Reverse Switch

    29
    • 12V Accessory Power Outlet

      29
    • Key Switch

      29
• FEATURES AND CONTROLS

  30
  • Forward/Reverse Switch

    30
  • Forward

    30
    • Headlight Switch

      30
  • High Beam

    30
• FEATURES AND CONTROLS

  31
  • Battery Discharge Indicator (BDI)

    31
  • Battery Discharge Indicator

    31
• FEATURES AND CONTROLS

  32
  • Master On/Off Switch

    32
  • OFF

    32
    • Multifunction Light

      32
  • Multifunction Light

    32
• FEATURES AND CONTROLS

  33
  • Multifunction Light

    33
    • Flash Sequence

      33
    • Solution

      33
    • OFF

      33
    • If the light does not illuminate, verify that the master on/off switch is in the ON position. Check battery cable connections.

      33
    • 1 Flash

      33
    • The system controller has an internal error. See your Polaris dealer for service.

      33
    • 2 Flashes

      33
    • Move the master on/off switch to OFF. Inspect electrical connections to the direction selector switch. Return the master on/ off switch to ON. If the light continues to flash, see your Polaris dealer for service.

      33
    • 3 Flashes

      33
    • Move the master on/off switch to OFF. Inspect electrical connections to the motor. Return the master on/off switch to ON. If the light continues to flash, see your Polaris dealer for service.

      33
    • 4 Flashes

      33
    • The line contactor requires service. See your Polaris dealer for service.

      33
    • 6 Flashes

      33
    • Move the master on/off switch to OFF. Inspect electrical connections to the accelerator pedal. Return the master on/off switch to ON. If the light continues to flash, see your Polaris dealer for service.

      33
    • 7 Flashes

      33
    • Battery voltage is low. Move the master on/off switch to OFF. Check battery cable connections. Return the master on/off switch to ON. If the light continues to flash, move the master on/off switch to OFF and use a battery tester to check each battery.

      33
• FEATURES AND CONTROLS

  34
  • Batteries

    34
• FEATURES AND CONTROLS

  35
  • Brakes

    35
    • Accelerator Pedal

      35
  • Park Brake

    35
  • Brake Pedal

    35
• FEATURES AND CONTROLS

  36
  • Accelerator Pedal

    36
    • Turn Signals/Hazard Light

      36
    • Hazard Light Plate

      36
• FEATURES AND CONTROLS

  37
  • Seats

    37
    • Driver’s Seatback Adjustment

      37
    • Front Seat Adjustment

      37
• FEATURES AND CONTROLS

  38
  • Seats

    38
    • Open Seat to Access Batteries

      38
      • 1. Make sure the driver’s side seatback is in rearmost position

        38
      • 2. Rotate the driver and passenger buckles underneath the seatbacks

        38
      • 3. Grasping the driver or passenger side armrest, rotate the seat forward until it rests against the steering wheel.

        38
    • To Completely Remove the Seat

      38
    • Seat Cleaning

      38
• FEATURES AND CONTROLS

  39
  • Seat Belts

    39
    • 1. Place the belt across your lap as low on your hips as possible. Make sure that the belt is not twisted.

      39
    • 2. Push the latch plate into the buckle until it clicks.

      39
    • 3. Release the strap, it will self-tighten.

      39
    • To release the seat belt, press the square red button in the buckle's center.

      39
    • Seat Belt Inspection

      39
      • 1. Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. A click indicates that it's securely latched.

        39
      • 2. Push the red release latch in the middle of the buckle to make sure it releases freely.

        39
      • 3. Check the belt webbing for wear, cuts or damage. If any irregularities are found, have the seat belt system checked and/or replaced by an authorized Polaris dealer.

        39
      • 4. To clean dirt or debris from the seat belts, sponge the straps with mild soap and water. Do not use bleach, dye or household detergents.

        39
• FEATURES AND CONTROLS

  40
  • Passenger Seat/Bag Retainer

    40
    • Passenger Release Handle

      40
• OPERATION

  41
  • Brake System Break-in

    41
  • Pre-Ride Inspection

    41
  • Batteries

    41
  • Ensure batteries are fully charged

    41
  • Brake system

    41
  • Ensure proper operation

    41
  • Steering

    41
  • Ensure free operation

    41
  • Tires

    41
  • Inspect condition and pressure

    41
  • Wheels/fasteners

    41
  • Inspect, ensure fastener tightness

    41
  • Frame nuts, bolts, fasteners

    41
  • Inspect, ensure tightness

    41
  • Accelerator

    41
  • Ensure proper operation

    41
  • Indicator lights/switches

    41
  • Ensure proper operation

    41
  • Headlamp

    41
  • Check operation, apply Polaris dielectric grease when lamp is replaced

    41
  • Seat Latches

    41
  • Push down on both seat backs to ensure the latches are secure

    41
  • Seat Belts

    41
  • Check length of belt for damage, check latches for proper operation

    41
• OPERATION

  42
  • New Operator Driving Procedures

    42
    • 1. Read and understand the owner's manual and all warning and instruction labels before operating this vehicle.

      42
    • 2. Disconnect the battery charger (if connected). See page 72.

      42
    • 3. Perform the pre-ride inspection. See page 39.

      42
    • 4. Do not carry a passenger until you have at least two hours of driving experience with this vehicle.

      42
    • 5. Sit in the driver's seat and fasten the seat belt.

      42
    • 6. Make sure the direction selector switch is in the proper position for your intended direction of travel.

      42
    • 7. Make sure the front wheels are turned in the intended direction of travel.

      42
    • 8. Apply the brakes.

      42
    • 9. Turn the key to the ON position.

      42
    • 10. Select an open area that allows room to familiarize yourself with vehicle operation and handling. Check for obstacles and people in your driving area.

      42
    • 11. Keeping both hands on the steering wheel, release the brakes and depress the accelerator with your right foot to begin driving.

      42
    • 12. Drive slowly at first. On level surfaces, practice starting, stopping, turning, maneuvering, using the accelerator and brakes and driving in reverse. Learn how the vehicle handles when making both left and right turns at a slow speed.

      42
    • 13. Increase speed only after mastering all maneuvers at a slow speed.

      42
    • 14. After you become skilled at making turns and begin to operate at faster speeds, follow these precautions:

      42
• OPERATION

  43
  • New Operator Driving Procedures

    43
    • Stopping

      43
      • 1. Release the accelerator pedal completely.

        43
      • 2. Depress the brake pedal and brake to a complete stop.

        43
    • Parking

      43
      • 1. Stop the vehicle on a level surface.

        43
      • 2. Engage the park brake.

        43
      • 3. If the vehicle will be parked for more than a few minutes, turn the key off. Remove the key and move the direction selector switch to the neutral position.

        43
      • 4. Any time the vehicle will be parked for more than a few hours, move the Master On/Off switch to the OFF position and follow the recommended storage procedures. See page 55.

        43
• OPERATION

  44
  • Driving with Passengers

    44
    • 1. Complete the New Operator Driving Procedures outlined on pages 40-41.

      44
    • 2. Perform the pre-ride inspection. See page 39.

      44
    • 3. Make sure all occupants are properly seated and have their seatbelts secured.

      44
    • 4. Slow down. Always travel at a speed appropriate for your skills, your passenger's skills, and operating conditions. Avoid unexpected or aggressive maneuvers that could cause discomfort or injury to your passengers.

      44
    • 5. Vehicle handling may change with passengers on board. Allow more time and distance for braking.

      44
    • 6. Always follow all operating guidelines as outlined on safety labels and in this manual.

      44
• OPERATION

  45
  • Battery Use

    45
• OPERATION

  46
  • Driving on Slippery Surfaces

    46
  • WARNING

    46
    • 1. Slow down before entering slippery areas.

      46
    • 2. Maintain a high level of alertness, reading the trail and avoiding quick, sharp turns, which can cause skids.

      46
    • 3. Correct a skid by turning the steering wheel in the direction of the skid. Never apply the brakes during a skid.

      46
• OPERATION

  47
  • Driving Uphill

    47
    • 15° maximum

      47
      • 1. Always check the terrain carefully before ascending a hill.

        47
      • 2. Avoid steep hills (15° maximum).

        47
      • 3. Drive straight uphill.

        47
      • 4. Never climb hills with excessively slippery or loose surfaces.

        47
      • 5. Proceed at a steady rate of speed and accelerator position. Never apply full throttle suddenly.

        47
      • 6. Avoid unnecessary changes in speed or direction.

        47
      • 7. Never go over the crest of a hill at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill.

        47
      • 8. If the vehicle stalls while climbing a hill, apply the brakes. Place the Direction Selector switch in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed.

        47
• OPERATION

  48
  • Driving Downhill

    48
    • 15° maximum

      48
      • 1. Avoid steep hills (15° maximum).

        48
      • 2. Always descend a hill with the direction selector switch in forward. Never descend a hill with the switch on neutral.

        48
      • 3. Use the brake pedal to control speed when descending a hill.

        48
      • 4. Always check the terrain carefully before descending a hill.

        48
• OPERATION

  49
  • Driving in Reverse

    49
    • 1. Always check for obstacles or people behind the vehicle.

      49
    • 2. Apply the pedal lightly. Never press quickly on the accelerator pedal.

      49
    • 3. Back slowly.

      49
    • 4. Apply the brakes lightly for stopping.

      49
    • 5. Avoid making sharp turns.

      49
• OPERATION

  50
  • Driving on a Sidehill (Sidehilling)

    50
    • 1. Drive slowly and use extreme caution.

      50
    • 2. If the vehicle begins to overturn, or if it feels as if it may overturn, immediately turn downhill.

      50
    • 3. Avoid obstacles and changes in terrain that may lower or raise one side of the vehicle or cause the vehicle to slide.

      50
    • 4. If the vehicle begins to slide downhill, immediately turn downhill to stop the slide, or stop the vehicle and maneuver slowly and carefully until the vehicle can be driven straight downhill.

      50
• OPERATION

  51
  • Parking on an Incline

    51
    • 1. Set the Parking Brake.

      51
    • 2. Turn the Forward/Reverse switch to Neutral.

      51
    • 3. Block the rear wheels on the downhill side, or park the vehicle in a sidehill position instead

      51
• OPERATION

  52
  • Hauling Cargo

    52
  • WARNING

    52
• OPERATION

  53
  • Towing the Vehicle

    53
    • 1. Place the direction selector switch in the NEUTRAL position.

      53
    • 2. Move the master ON/OFF switch to the OFF position.

      53
    • 3. Turn the key off.

      53
    • 4. Always follow these precautions when towing this vehicle:

      53
• OPERATION

  54
  • Transporting the Vehicle on a Trailer

    54
    • 1. Place the direction selector switch in the NEUTRAL position.

      54
    • 2. Engage the park brake.

      54
    • 3. Remove the key to prevent loss during transporting.

      54
    • 4. If the trailer is not enclosed, remove the windshield (if equipped).

      54
    • 5. Always tie the frame of the Polaris vehicle to the trailer securely with suitable straps or rope.

      54
    • 6. Always follow these precautions when trailering the vehicle:

      54
    • 7. Remove all personal equipment and/or golf bags before towing vehicle on a trailer.

      54
• CLEANING

  55
  • Washing the Vehicle

    55
    • 1. Use a professional-type washing cloth, cleaning the upper body first and the lower parts last.

      55
    • 2. Rinse with clean water frequently.

      55
    • 3. Dry surfaces with a chamois to prevent water spots.

      55
    • Washing Tips

      55
• CLEANING

  56
  • Washing the Vehicle

    56
  • Polishing the Vehicle

    56
    • Polishing Tips

      56
• STORAGE

  57
  • Storing the Vehicle

    57
    • 1. Make any necessary repairs and clean the vehicle. See page 53.

      57
    • 2. Clean the batteries. See page 72.

      57
    • 3. Store the vehicle out of the sun in a cool, dry place.

      57
    • 4. Be sure the storage area is well ventilated.

      57
    • 5. Move the Master On/Off switch to the OFF position.

      57
    • 6. Do not engage the park brake.

      57
    • 7. Verify that tire pressure is at specification.

      57
    • 8. Block the wheels to prevent rolling.

      57
    • 9. Fully charge the batteries. Leave the charger connected to maintain a full charge during the storage period, or check battery...

      57
• STORAGE

  58
  • Removal from Storage

    58
    • 1. Inspect all battery connections.

      58
    • 2. Verify that batteries are fully charged.

      58
    • 3. Verify that tire pressure is at specification.

      58
    • 4. Perform the pre-ride inspection. See page 39.

      58
    • 5. Inspect and verify the tightness of the bolts, nuts and other fasteners.

      58
    • 6. Lubricate at the intervals outlined in the Periodic Maintenance Chart beginning on page 57.

      58
• MAINTENANCE

  59
  • Periodic Maintenance Chart

    59
    • Severe Use Definition

      59
• MAINTENANCE

  60
  • Periodic Maintenance Chart

    60
    • Maintenance Chart Key

      60
    • Item

      60
    • Maintenance Interval

      60
    • Remarks

      60
• MAINTENANCE

  61
  • Periodic Maintenance Chart

    61
    • Item

      61
    • Maintenance Interval

      61
    • Remarks

      61
      • u Perform these procedures more often for vehicles subjected to severe use.

        61
      • n Have an authorized Polaris dealer perform these services.

        61
• MAINTENANCE

  62
  • Lubrication Recommendations

    62
    • Item

      62
    • Lube

      62
    • Method

      62
    • Lubricate

      62
    • Kingpin

      62
• MAINTENANCE

  63
  • Transaxle

    63
    • Transaxle Specification Chart

      63
    • Transaxle

      63
    • Lubricant

      63
    • Capacity

      63
    • Fill Plug Torque

      63
• MAINTENANCE

  64
  • Speed Control System/Accelerator Pedal

    64
  • WARNING

    64
• MAINTENANCE

  65
  • Brakes

    65
  • Steering Wheel Inspection

    65
    • 1. Position the vehicle on level ground.

      65
    • 2. Lightly turn the steering wheel left and right.

      65
    • 3. If there is excessive freeplay or strange noises, or the steering feels rough or "catchy," have the steering system inspected by an authorized Polaris dealer.

      65
• MAINTENANCE

  66
  • Suspension Settings

    66
    • Adjustment Cam

      66
• MAINTENANCE

  67
  • Tires

    67
  • WARNING

    67
    • Tire Tread Depth

      67
    • 1/8" (3 mm)

      67
      • Tire Rotation

        67
    • FRONT

      67
• MAINTENANCE

  68
  • Axle and Wheel Nut Torque Specifications

    68
  • Front

    68
  • 40 ft. lbs.

    68
  • (54 Nm)

    68
  • Rear

    68
  • 95-115 lbs.

    68
  • (129-156 Nm)

    68
    • Wheel Lug Nut

      68
    • 90 ft. lbs. (122 Nm)

      68
    • Front Hub Nut

      68
    • 40 ft. lbs. (54 Nm)

      68
    • Rear Hub Nut

      68
    • 95-115 ft. lbs. (129-156 Nm)

      68
• MAINTENANCE

  69
  • Tires

    69
    • Wheel Removal

      69
      • 1. Position the vehicle on a flat level surface.

        69
      • 2. Place the gear selector switch in neutral.

        69
      • 3. Apply the parking brake.

        69
      • 4. Loosen the wheel nuts slightly.

        69
      • 5. Elevate one side of the vehicle by placing a suitable stand under the frame. Do not ever elevate both rear wheels at the same time! Parking brake only locks rear wheels, and vehicle can roll.

        69
      • 6. Remove the wheel nuts. Remove the wheel.

        69
• MAINTENANCE

  70
  • Tires

    70
    • Wheel Installation

      70
      • 1. Place the transmission in NEUTRAL.

        70
    • Rear

      70
      • 2. Place the wheel in the correct position on the wheel hub. Be sure the valve stem is toward the outside and rotation arrows on the tire point toward forward rotation.

        70
      • 3. Attach the wheel nuts and finger tighten.

        70
      • 4. Carefully lower the vehicle to the ground.

        70
      • 5. Torque the wheel nuts to specification. See page 66.

        70
• MAINTENANCE

  71
  • Lights

    71
    • Headlight Lamp Replacement

      71
      • 1. Unplug the headlamp from the wiring harness. Be sure to pull on the connector, not on the wiring.

        71
    • Wiring

      71
    • Harness

      71
      • 2. Turn the lamp counterclockwise to remove it.

        71
      • 3. Install the new lamp. Make sure the tab on the lamp locates properly in the housing.

        71
      • 4. Reinstall the harness assembly into the headlight assembly.

        71
• MAINTENANCE

  72
  • Lights

    72
    • Brake Lights

      72
      • 1. Turn the ignition switch to the ON position.

        72
      • 2. Apply the brakes.If the light doesn't come on, check the wiring, the brake switch or the tail light assembly.

        72
• MAINTENANCE

  73
  • Batteries

    73
  • WARNING

    73
  • WARNING

    73
  • WARNING

    73
  • WARNING

    73
• MAINTENANCE

  74
  • Batteries

    74
    • Battery Cleaning

      74
    • Battery Charging

      74
      • 1. Position the vehicle indoors on a level surface. Make sure the charging area is well ventilated.

        74
    • Charging Receptacle

      74
      • 2. Open any door enclosures or zippers.

        74
      • 3. Inspect charger cords and receptacles for cracks, loose connections and frayed wiring. Replace any damaged components promptly.

        74
      • 4. Always connect the charger to the vehicle first, then plug the charger into a wall receptacle. Make sure each charger uses a dedicated circuit to prevent overloading.

        74
      • 5. When disconnecting the charger, always disconnect the charger from the wall receptacle first, then disconnect the charger from the vehicle.

        74
• MAINTENANCE

  75
  • Batteries

    75
    • Battery Fluid

      75
    • Battery Cell Cover

      75
• SPECIFICATIONS

  76
• POLARIS PRODUCTS

  77
  • Gearcase / Transmission Lubricants

    77
  • Premium AGL Synthetic Gearcase Lubricant (qt.)

    77
  • Pump for Gallon Jug

    77
  • Grease / Specialized Lubricants

    77
  • Grease Gun Kit, Premium All Season (3 oz.)

    77
  • Premium All Season Grease (3 oz. cartridge)

    77
  • Premium All Season Grease (14 oz. cartridge)

    77
  • Premium U-Joint Lube (3 oz.)

    77
  • Premium U-Joint Lube (14 oz.)

    77
  • Dielectric Grease (NyogelTM)

    77
  • Additives / Miscellaneous

    77
  • LoctiteTM 565 Thread Sealant

    77
• TROUBLESHOOTING

  78
  • Vehicle Doesn’t Operate

    78
• WARRANTY

  79
  • LIMITED WARRANTY

    79
  • REGISTRATION

    79
  • WARRANTY COVERAGE AND EXCLUSIONS:

    79
  • are not compatible with the vehicle. The exclusive remedy for breach of this warranty shall be, at Polaris' exclusive option, re...

    79
• WARRANTY

  80
  • LIMITATIONS OF WARRANTIES AND REMEDIES

    80
• WARRANTY

  81
  • LIMITATIONS OF WARRANTIES AND REMEDIES

    81
  • HOW TO OBTAIN WARRANTY SERVICE

    81
  • Lubricants

    81
• WARRANTY

  82
  • Exported Vehicles

    82
  • How to Get Service

    82
• WARRANTY

  83
  • Notice

    83
• MAINTENANCE LOG

  84
  • DATE

    84
  • MILES (KM)

    84
  • OR HOURS

    84
  • TECHNICIAN

    84
  • SERVICE PERFORMED / COMMENTS

    84
  • Battery Compartment Under Seat

    28
  • Drink Rail

    28
  • Charging Receptacle

    28
  • INDEX

    86
    • A

      86
    • B

      86
    • C

      86
    • D

      86
    • E

      86
    • F

      86
    • H

      86
    • I

      86
    • K

      86
    • L

      86
    • M

      86
    • N

      86
    • O

      86
  • INDEX

    87
    • P

      87
    • R

      87
    • S

      87
    • S

      87
    • T

      87
    • V

      87
    • W

      87