User ManualTable of ContentsDrives Product Support and Contacts2Product Overview4User Interface Options and Accessories5Keypad Display5PowerSuite™ Software5I/O Option Boards5Communication Option Boards5Ventilation Kits6Conduit Entrance Kits6Dynamic Braking Resistor Kits6ATV58 TRX Type H Drive Controllers7Features7Ratings8ATV58 TRX Type E Drive Controllers12ATV58 TRX Type F Drive Controllers13ATV58 TRX Type N Drive Controllers14ATV58 Type FVC Drive Controllers15Features15Applications16Ratings17Terminal Locations For ATV58 TRX Type H and Type FVC Drives18Terminal Locations For ATV58 TRX Type H Drives19Description of Power Terminals20Conduit Connections for Type E and Type F Drive Controllers20Description of Control Terminals21Description of ATV58 Type FVC Control terminals22keypad display23Configuration File Storage24Access Control24Accessing Menus24PowerSuite Option25Magelis Terminal25Summary of User Interface Options26I/O Extension Cards26Overview of I/O Extension Cards26I/O Extension Card with Analog Inputs (VW3A58201U)27I/O Extension Card with Encoder Inputs (VW3A58202U)28Pump Switching Option Card (VW3A58210U)29Application Example (with 3 auxiliary pumps and one variable pump)29115 VAC Logic Input Module (VW3A58275U)31Communication Options32Ventilation Kits33Conduit Entry Kits33Dynamic Braking Resistor Kits34The following charts show the motor braking torque capacity of an ATV58 TRX drive controller with...34Characteristics of Braking Module and Resistors34Calculating Resistor Size35Current/Time Characteristics for DB Resistor Assemblies37Electromagnetic Compatibility (EMC) Kits38Internal RFI Filters38External RFI filters38line reactors39Motor protecting output filters39Macro-Configuration Programming40Drive Controller Identification Screen: Increasing Power Rating for Variable Torque Applications40Display Parameters41Adjustment Parameters42Low Speed and High Speed42Low Speed Operation42Maximum Frequency42Acceleration and Deceleration Ramp Times42Electronic Inversion of Output Phase42Skip Frequency43Low Speed Run Time Limit43IR Compensation43Slip Compensation43Gain43Stability43DC Current Injection44Drive and Motor configuration Parameters44Input Frequency44Nominal Motor Voltage44Nominal Motor Frequency44Nominal Motor Current44Nominal Motor Speed (rpm)44Motor Power Factor45Auto Tune45Automatic Adaptation of the Deceleration Ramp45Alternate Ramp Switching using Frequency Threshold45Acceleration and Deceleration Ramp Profile46Torque Limit46Current Limit46Switching Frequency46Motor Noise Reduction47Energy Economizer47Volts/Hertz Adjustment47Current Limit Adaptation47Special Motor Adaptation47Thermal Protection of Motor48Thermal Protection with PTC Probes48Thermal Protection of ATV58 TRX Controller48Drive Control Parameters49Two-Wire Control49Three-Wire Control49Reverse Inhibit49Analog Input Configuration49Keypad Command49Stop Priority49Drive Address50Reset Counters50Configurable I/O Functions50Default I/O Configurations50Assignable I/O Functions50Function Compatibility52Assignment of Logic Inputs (LIx)53Reverse Operation53Alternate Ramp Switching53Jog Speed53+ Speed53+/– Speed54Setpoint Memory54Preset Speeds54Controlled Stop Functions55Switching Between Two Motors55Freewheel Stop Below Selectable Frequency55Torque Limit by Logic Input (Constant Torque Rated Products)55Forced Local56Fault Reset56External Fault56Reference Switching (Auto – Manual)56Auto Tune56Assignment of Analog Inputs (AIx)57Speed Reference Summing57PI Regulation57Encoder Speed Feedback59Incremental Speed Reference60Assignment of Analog Inputs (AIx) With Analog I/O Extension Card60Tachometer Speed Feedback60Thermo Temperature Probe (PTC)60Torque Limit by Analog Input (on Constant Torque Rated Products)60Assignment of Logic Outputs (R2 or LOx)61Drive Running61Output Contactor Control61Reference Frequency Attained (Speed Attained)61High Speed Attained61Frequency Threshold Attained61Current Level Attained62Motor Thermal Level Attained62Drive Thermal Level Attained62Loss of Follower (4–20 mA Signal)62Brake Logic Command62Assignment of Analog Outputs (AOx)63Motor Current63Output Frequency63Ramp Output63Motor Torque63Signed Motor Torque63Signed Ramp63PI Setpoint63PI Feedback63PI Error64PI Integral Error64Motor Power64Motor Thermal State64Drive Thermal State64Fault Management Parameters65Fault Relay65Resetting a Fault65Automatic Restart65Fault Reset Type66Output Phase Loss66Input Phase Loss66Loss of Follower66Automatic Catch of a Spinning Load (Catch-on-the-fly)67Controlled Stop on Power Loss67Additional Functionality Provided in the ATV58 Type FVC Drive68ATV58 Type FVC Adjustment Parameters69Ability to Shape Acceleration and Deceleration Ramps69+ Speed/ - Speed Around a Reference:69Speed Loop Modes70Motor Fluxing Options70Control Mode70PID Regulator71Preset Setpoints for PID Regulator:72ATV58 Type FVC Analog Inputs72Analog Torque Limit:72Encoder Input Application Function with I/O Extension Card And Encoder Input:72Encoder Input Application Function with Control Card:72ATV58 Type FVC Analog Outputs73Signed Ramp (Code ORS)73PID Setpoint (Code OPS)73PID Feedback (Code OPF)73PID Error (Code OPE)73PID Integral (Code OPI)73ATV58 Type FVC Logic Outputs73PID Error (Code PEE)73PID Feedback Alarm (Code PFA)73Parameter summary74Menu Overview76Communication Parameters (Parameters Available Via The Communication Link)78General Configuration Registers (Continued)78Drive Configuration Registers (Continued)79Fault Configuration Registers82Adjustment Registers (Continued)82Power section construction Information92Block Diagram for ATV58HU09M2 to ATV58HD12M2 (0.5 to 10 hp, 208/230 Vac) and ATV58HU18N4 to ATV58...92Block Diagram ATV58HD16M2 to ATV58HD46M2 (15 to 40 hp/50 hp VT 208/230 Vac) and ATV58HD28N4 to AT...93Block Diagram for ATV58HC10N4X to ATV58HC33N4X (125 to 500 hp, 400/460 Vac)94Integration reduces the part count which allows for smaller package size while increasing the rel...94Performance Information (Constant Torque Rated Products)95Speed Regulation (Constant Torque Rated Products)96Maximum Transient Torque96Operation in overspeed:96Installation Recommendations97Mounting in a General-Purpose Metal Enclosure98Mounting in a Type 12 or IP54 Metal Enclosure98Calculating Enclosure Size99Wiring Recommendations100Recommendations for Wire Sizing100Output Wiring Precautions106Grounding106Using a Line Contactor or an Output Contactor107Wiring Diagrams for ATV58 TRX Type H and Type N Controllers108Wiring Diagram for ATV58 TRX Type E Controllers (Single Phase)109Wiring Diagram for ATV58 TRX Type E Controllers (Three Phase)110Wiring Diagram for ATV58 TRX Type F Controllers (Single Phase)111Wiring Diagram for ATV58 TRX Type F Controllers (Three Phase)112Recommended Branch Circuit Protection Devices113Fuses113Circuit Breakers113ATV58 TRX Type H Specifications115Environmental Specifications115ATV58 Type FVC Specifications118Environmental Specifications118Dimensions120ATV58 TRX Type H and Type FVC Models120ATV58 TRX Type E and Type F Models122ATV58 TRX Type N Models122Conduit Entry Kit (VW3A58842 to VW3A58845)123Conduit Entry Kit (VW3A58846 and VW3A58847)124Ventilation Fan Kits (VW3A58821 to VW3A58826)125Single-Phase Line Reactors (VW3A58501 and VW3A58502)125RFI Input Filters (EMC) (VW3A58401 to VW3A58407)125Plate for EMC Mounting125Weights126ATV58 TRX Type H Models (without EMI Filter)126ATV58 TRX Type E and Type F Models126ATV58 TRX Type N Models126Selection127Catalog Number Identification127External RFI Input Filters132Suggested Specifications For ATV58 Type H Controllers137Introduction144Class 8839 58M Enclosed AC Drive Ratings144Standard and Engineered Options144Enclosure Types144Wall Mount144Floor Mount145Barriered145Class Type Number Modifications146Standard Features146Bypass Standard Features146Power Circuits148Barriered Bypass149Line Reactor Options149Harmonic Filter Options150Line Contactor Options150Operator Control Device Options151Pilot Light Options152Communication and Option Cards152Miscellaneous Options153Control Options155Enclosure & miscellaneous modifications158Power Options158Line Reactors:160Motor Protecting Output Filters:161Notes:162.Class 8839 58M Enclosed Drives 1–20 hp CT Controllers and 1–25 hp VT Controllers @ 460 V and 1–1...163125–500 hp VT Controllers @ 460 V167125–500 hp VT Controllers @ 460 V with Integrated or Barriered Bypass (Front and Side Views)168125–500 hp VT Controllers @ 460 V with Integrated or Barriered Bypass (Conduit Views)169AC Drive Selection170Ambient Temperature/Altitude170AC Line & Motor Voltage170Power Factor170Harmonics170Input Currents Ratings (with and without Line Reactor)171Drive Isolation Transformer171Speed Range & Regulation171Accelerating Torque172Dynamic Braking172Follower Signals172PI Regulator172Bypass Operation172Motor Selection172Enclosure Types173Relay Contact Ratings173ENCLOSED ADJUSTABLE FREQUENCY DRIVES (1 to 500 HP)175PART 1 GENERAL1751.01 SCOPE OF WORK1751.02 REFERENCES1751.03 SUBMITTALS1751.04 WARRANTY1761.05 QUALITY ASSURANCE176PART 2 PRODUCT1762.01 MANUFACTURERS1762.02 GENERAL DESCRIPTION1762.03 CONSTRUCTION1762.04 MOTOR DATA1772.05 APPLICATION DATA1772.06 ENVIRONMENTAL RATINGS1772.07 RATINGS1772.08 PROTECTION1782.09 ADJUSTMENTS AND CONFIGURATIONS1782.10 OPERATOR CONTROLS1792.11 AC DRIVE SEQUENCING REQUIREMENTS1792.12 SYSTEM CONTROL AND INTERFACE REQUIREMENTS1802.13 Communication and Networking Requirements1802.14 MESSAGE DISPLAY CENTER REQUIREMENTS1812.15 EMERGENCY FULL SPEED REQUIREMENTS1812.16 HARMONIC MITIGATION EQUIPMENT REQUIREMENTS1822.17 HARMONIC ANALYSIS182PART 3 EXECUTION1833.01 INSPECTION1833.02 PROTECTION1833.03 INSTALLATION1833.04 TRAINING183END OF SECTION183Drive Selection0Standard Features0Power Circuit Descriptions0Test-Normal Selector Switch Description0Fire/Freezestat Interlock Description0Factory Modifications205FACTORY Modifications (CONTINUED)0FACTORY Modifications (CONTINUED)0Component Locations206Front Component Locations for 1 to 100 HP 460 Vac and 1 to 50 HP 208/230 Vac Controllers (Class 8...206Component LOCATIONS (Continued)0Inside Cabinet Component Locations for 1 to 20 HP 460 Vac and 1 to 10 HP 208/230 Vac Controllers ...0Component LOCATIONS (CONTINUED)0Inside Cabinet Component Locations for 25 to 100 HP 460 Vac and 15 to 50 HP 208/230 Vac Controlle...0Controller Ratings207Controller Ratings (continued)0Input Current Ratings0Input Current Ratings (continued)0Technical Characteristics208Dissipated Watts Loss0Dimensions and Weights for Type 1 and Type 12K Enclosures0Dimensions and weights for Type 1 and Type 12K Enclosures (continued)209Recommended Spare Parts0Circuit Breaker List0Application Information0AC Drive Selection0Ambient Temperature/Altitude0AC Line & Motor Voltage0Power Factor0Application Information (Continued)0Harmonics0Input Current Ratings0Drive Isolation Transformer0Application Information (Continued)0Speed Range and Regulation0Accelerating Torque0Follower Signals0Bypass Operation0Enclosure Types0Motor Selection0SPECIFICATIONS FOR CENTRIFUGAL PUMP AND FAN APPLICATIONS CLASS 8839 Econoflex™ AC DRIVES0General Information212MCC Package Features212Factory Options213Monitoring and Indication213AC Drive Options214Basic “Drive” Power Circuit214Space Requirements215Power Contactor Options217Pilot Devices218Miscellaneous Options218Multi-drive Process Line Cabinets220Wiring Diagrams221Typical Wiring Diagram for MCC Altivar 58 TRX AC Drive with Basic Power Option221Typical Wiring Diagram for MCC Altivar 58 TRX AC Drive with Barriered Bypass Power Option222Size: 5.07 MBPages: 232Language: EnglishOpen manual
