Schneider Electric Altivar 12 User Manuals

Table of Contents

• Contents

  3
• Important information

  4
• Before you begin

  5
  • Using motors in parallel

    6
• Documentation structure

  7
  • User manual

    7
  • Quick Start

    7
  • Modbus Communication manual

    7
  • ATV12P manual

    7
• Software enhancements

  8
  • Enhancements made to version V1.2 in comparison to V1.1

    8
• Steps for setting up (also refer to Quick Start)

  9
• Setup - Preliminary recommendations

  10
  • Prior to switching on the drive

    10
  • Prior to configuring the drive

    10
  • Using the drive with motor having a different size

    10
  • Line contactor

    10
  • Use with a smaller rated motor or without a motor

    10
• Drive ratings

  11
  • (1) These power ratings are for a switching frequency of 4 kHz, in continuous operation. The switching frequency is adjustable from 2 to 16 kHz. Above 4 kHz, the drive will reduce the switching frequency if an excessive temperature rise occurs. The t...

    11
  • (2) Reference description, example: ATV12HU15M3 ATV12: Altivar 12; H: product on heatsink; U15: drive power rating, see nCU parameter page 41; M3: drive voltage rating, see UCAL parameter page 41.

    11
  • (3) Size description

    11
• Dimensions and weights

  12
• Mounting

  13
  • Mounting and temperature conditions

    13
  • Removing the vent cover(s)

    13
  • Mounting types

    13
  • Bus voltage measurement procedure

    14
  • Installing the EMC plates

    15
    • 1. 2 mounting screws

      15
    • 2. 4 x M4 screws for attaching EMC clamps

      15
• Wiring

  16
  • Recommendations

    16
  • General wiring diagram

    18
  • Wiring labels

    19
  • Input 120 V

    19
  • Input 240 V

    19
  • Input 240 V

    19
• Power terminals

  20
  • Access to the power terminals

    20
  • Access to the line supply terminals to connect ring terminals

    20
  • Access to the motor terminals if you use ring terminals

    21
  • Characteristics and functions of power terminals

    21
  • Arrangement of the power terminals

    22
    • (1) The value in bold corresponds to the minimum wire gauge to permit secureness.

      22
    • (2) 75°C (167 °F) copper cable (minimum wire size for rated use)

      22
    • (3) Recommended to maximum value.

      22
• Control terminals

  23
  • Access to the control terminals

    23
  • Arrangement of the control terminals

    23
    • (1) The value in bold corresponds to the minimum wire gauge to permit secureness.

      23
    • (2) Recommended to maximum value.

      23
  • Characteristics and functions of the control terminals

    24
  • Control connection diagrams

    25
  • Source - using external supply

    25
    • Electromagnetic compatibility (EMC)

      26
      • 1. Non-shielded wires for the output of the status relay contacts.

        27
      • 2. Sheet steel grounded casing not supplied with the drive, to be mounted as indicated on the diagram.

        27
      • 3. PA and PC terminals, to the braking module DC bus

        27
      • 4. Shielded cable for connecting the control/signalling wiring. For applications requiring several conductors, use small cross-sections (0.5 mm2, 20 AWG). The shielding must be connected to ground at both ends. The shielding must be continuous and in...

        27
      • 5. Shielded cable for motor connection with shielding connected to ground at both ends. This shielding must be continuous, and if there are any intermediate terminals, these must be in an EMC shielded metal box. The motor cable PE grounding conductor...

        27
      • 6. Grounding conductor, cross-section 10 mm² (6 AWG) according to IEC 61800-5-1 standard.

        27
      • 7. Power input (non shielded cable)

        27
    • EMC conditions for ATV12ppppM2

      28
    • Internal EMC filter on ATV12ppppM2

      28
• Check list

  29
• Factory configuration

  30
  • Drive factory settings

    30
  • Drive factory wiring diagram

    30
• Basic functions

  31
  • Status relay, unlocking

    31
  • Drive thermal detection

    31
  • Drive ventilation

    31
  • Motor thermal detection

    31
• Programming

  32
  • HMI description

    32
    • 1. Value LED (a) (b).

      32
    • 2. Charge LED

      32
    • 3. Unit LED (c)

      32
    • 4. ESC button: Exits a menu or parameter, or aborts the displayed value to return to the previous value in the memory. In LOCAL configuration, 2 s press on ESC button switches between the control/programming modes.

      32
    • 5. STOP button: stops the motor (could be hidden by door if function disabled). Note: See instructions for "RUN/STOP" cover removal.

      32
    • 6. RUN button: Starts running in LOCAL configuration and in REMOTE configuration if the function is configured (could be hidden by door if function disabled).

      32
    • 7. Jog dial - Acts as a potentiometer in LOCAL configuration and in REMOTE configuration if the function is configured. - For navigation when turned clockwise or counterclockwise - and selection / validation when pushed. This action is represented by...

      32
    • 8. MODE button Switches between the control/programming modes. 3s press on MODE button switches between the REMOTE/LOCAL configurations.

      32
    • 9. CONFIGURATION mode LED (b)

      32
    • 10. MONITORING mode LED

      32
    • 11. REFERENCE mode LED

      32
    • 12. Four "7-segment" displays

      32
  • First power-up

    34
  • Menus structure

    34
  • Menu customization using SoMove

    34
• Structure of parameter tables

  35
  • Configuration Mode - Complete menu (FULL)

    35
    • 1. Name of mode

      35
    • 2. Name of section, if any

      35
    • 3. Menu code on 4-digit display, followed by a "-"

      35
    • 4. Sub-menu code on 4-digit display, if any

      35
    • 5. Parameter code

      35
    • 6. Value code

      35
    • 7. Name of menu

      35
    • 8. Name of sub-menu

      35
    • 9. Parameter description

      35
    • 10. Possible value(s) / state of parameter, if any.

      35
• Function compatibility table

  36
• Reference Mode rEF

  37
  • Organization tree

    37
• Monitoring mode MOn

  38
  • values

    38
• Configuration Mode ConF

  44
  • 1. MyMenu includes 11 factory set parameters (among them 9 visible by default). Up to 25 parameters are available for user customization using SoMove software.

    44
  • 2. store/recall parameter set: these 2 functions are used to store and recall customer settings.

    44
  • 3. FULL: This menu provides access to all other parameters. It includes 6 sub-menus: - Macro-configuration CFG- page 47 - Input Output menu I_O- page 48 - Motor control menu drC- page 58 - Control menu CtL- page 62 - Function menu FUn- page 64 - Faul...

    44
  • Organization tree

    44
• Configuration Mode - MyMenu

  45
  • How to control the drive locally

    46
  • LI assignment information

    46
• Configuration Mode - Complete menu (FULL)

  47
  • (1) In = nominal drive current

    55
  • (1) In = nominal drive current

    57
  • Control menu

    61
  • Preset speeds

    69
  • PID diagram

    71
  • Architecture of the pumping installation

    80
  • Connection diagram

    82
  • PI feedback supervision (MPI)

    83
  • Pump sub-menu PMP

    84
  • "Sleep" function/"Wake-up" function

    86
  • Quick start function

    86
  • Zero flow detection

    87
    • (1) In = nominal drive current

      88
  • High speed configuration

    90
  • Motor thermal protection

    93
    • (1) In = nominal drive current

      94
• Maintenance

  99
• Migration ATV11 - ATV12

  100
  • Dimensions

    100
  • Terminals

    101
  • Settings

    102
  • Functions - Comparison with ATV11pppE versions

    103
  • Functions - Comparison with ATV11pppU versions

    104
  • Functions - Comparison with ATV11pppA versions

    105
  • Functions - Comparison with ATV11pppE327 versions

    106
• Diagnostics and Troubleshooting

  107
  • Drive does not start, no error code displayed

    107
  • Fault detection codes that cannot be cleared automatically

    107
  • Fault detection codes that cannot be cleared automatically (continued)

    108
  • Fault detection codes that can be cleared with the automatic restart function, after the cause has disappeared

    109
  • Fault detection codes that can be cleared with the automatic restart function, after the cause has disappeared (continued)

    110
  • Faults codes that will be cleared as soon as their causes disappear

    111
  • (1)

    111
    • Fault detection codes displayed on the remote display terminal

      112
• Application notes

  113
  • 2-wire control (source)

    113
    • 1. Connect the ground terminal to the grounding screws located below the output terminals.

      113
    • 2. Connect the power terminals.

      113
    • 3. Connect the logic inputs.

      113
    • 4. Turn on the drive without giving a run command.

      113
    • 5. Assign factory settings to the drive, Factory / recall customer parameter set FCS page 46 set to InI.

      113
    • 6. Set the motor parameters (in COnF mode) only if the factory configuration of the drive is not suitable.

      113
    • 7. Perform an auto-tuning.

      113
    • 8. Set Reverse direction rrS parameter page 66 to LI2H

      113
    • 9. Start

      113
  • 3-wire control (sink)

    113
    • 1. Connect the ground terminal to the grounding screws located below the output terminals.

      113
    • 2. Connect the power terminals.

      113
    • 3. Connect the logic inputs.

      113
    • 4. Turn on the drive without giving a run command.

      113
    • 5. Assign factory settings to the drive, Factory / recall customer parameter set FCS page 46 set to InI.

      113
    • 6. Set tCC to 3C see page 48

      113
    • 7. Set the motor parameters (in COnF mode) only if the factory configuration of the drive is not suitable.

      113
    • 8. Perform an auto-tuning.

      113
    • 9. Set Logic inputs type nPL parameter page 51 to nEG

      113
    • 10. Start

      113
  • 2-wire control (sink)

    114
    • 1. Connect the ground terminal to the grounding screws located below the output terminals.

      114
    • 2. Connect the power terminals.

      114
    • 3. Connect the logic inputs.

      114
    • 4. Turn on the drive without giving a run command.

      114
    • 5. Assign factory settings to the drive, Factory / recall customer parameter set FCS page 46 set to InI.

      114
    • 6. Set tCC to 3C see page 48

      114
    • 7. Set the motor parameters (in COnF mode) only if the factory configuration of the drive is not suitable.

      114
    • 8. Perform an auto-tuning.

      114
    • 9. Set Logic inputs type nPL parameter page 51 to EnEG

      114
    • 10. Start

      114
  • Speed control 0-20 mA (source)

    114
    • 1. Connect the ground terminal to the grounding screws located below the output terminals.

      114
    • 2. Connect the power terminals.

      114
    • 3. Connect the logic input LI1 and analog input AI1.

      114
    • 4. Turn on the drive without giving a run command.

      114
    • 5. Assign factory settings to the drive, Factory / recall customer parameter set FCS page 46 set to InI.

      114
    • 6. Set the motor parameters (in COnF mode) only if the factory configuration of the drive is not suitable.

      114
    • 7. Perform an auto-tuning.

      114
    • 8. Set AI1 type AI1t page 52 to OA and AI1 current scaling parameter of 0% CrL1 page 52 to 0 A. Check that AI1 current scaling parameter of 100% CrH1 page 52 is set to 20 mA.

      114
    • 9. Start.

      114
  • 4 Preset speeds (source)

    115
    • 1. Connect the ground terminal to the grounding screws located below the output terminals.

      115
    • 2. Connect the power terminals.

      115
    • 3. Connect the logic inputs.

      115
    • 4. Turn on the drive without giving a run command.

      115
    • 5. Assign factory settings to the drive, Factory / recall customer parameter set FCS page 46 set to InI.

      115
    • 6. Set the motor parameters (in COnF mode) only if the factory configuration of the drive is not suitable.

      115
    • 7. Perform an auto-tuning.

      115
    • 8. Set 2 Preset speeds PS2 page 70 to L2H.

      115
• Applicative notes

  116
  • 4 Preset speeds (source) continued

    117
  • Terminals command channel with Modbus reference channel

    118
    • 1. Connect the ground terminal to the grounding screws located below the output terminals.

      118
    • 2. Connect the power terminals.

      118
    • 3. Connect the logic input LI1 and plug RJ45 cable to the Modbus socket.

      118
    • 4. Turn on the drive without giving a run command.

      118
    • 5. Assign factory settings to the drive, Factory / recall customer parameter set FCS page 46 set to InI.

      118
    • 6. Set the motor parameters (in COnF mode) only if the factory configuration of the drive is not suitable.

      118
    • 7. Perform an auto-tuning.

      118
    • 8. Set Channel configuration CHCF page 62 to SEP. Set Reference channel 1 Fr1 page 62 to Mdb. Check that Command channel 1 Cd1 page 63 is set to tEr.

      118
    • 9. Start

      118
    • 1. Types of enclosures that can be used: 1, 12, 3, 3R, 4, and 4X-all non-ventilated.

      119
    • 2. The GV2Ppp self-protected manual combination starter must be used with the GV2GH7 insulating barrier to meet the UL 508 Type E rating.

      119
    • 3. The GV3Ppp self-protected manual combination starter must be used with the GV3G66 insulating barrier and the GVAM11 auxiliary contact block to meet the UL 508 Type E rating.

      119
    • 4. The line reactor is required when the ATV12 drive is used in a system with a current availability higher than the drive's SCCR design.

      119
    • 5. When fuse type is not specified any Class J or CC can be used. If fuse manufacturer is not specified any fuse manufacturer can be used.

      119
    • 6. Input withstand rating is that for which the product has been designed thermally. Installation on a supply greater than this level will require additional inductance to satisfy this level.

      119
    • 7. Output interrupt rating relies on Integral solid state short circuit protection. This does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local c...

      119
• Wiring

  120
• Organization tree

  121
• Parameter index

  122
  • (1) In = nominal drive current

    127