Sears 315.220100 User Manuals

Table of Contents

• Saw Assembly

  1
• A, Handwheel

  1
• B. Screw (10-24 x 5/8 in. Soc, Hd,)

  1
• C. Star Washer

  1
• A, 3/16 in, Hex Key

  1
• B. 1/4 in, Hex Key

  1
• Saw Base to Leg Stand AssemMy 9. Fence

  1
• A. Saw AssemMy (not shown)

  1
• B, Leg Stand AssemMy (not shown)

  1
• A. Front TaMe

  1
• 15. Leg Stand

  1
• ManuaU (not shown)

  1
• 976830-001 Lower Arm Cover

  1
• Miter Indicator

  1
• 980532-001 Miter Scale Label

  1
• Cord Label (Control Cut Power Cord)

  1
• Control Cut Power Cord

  1
• Cord Label (Motor Power Cord)

  1
• 976327-002 Arm Cover

  1
• Motor Power Cord

  1
• 980550-001 Guard Label

  1
• 976393-001 Guard Assembly

  1
• * Screw (10-32 x 3/8 in, Pan Hd,)

  1
• 980697-001 Guard Warning Label

  1
• 981241-001 Warning Label

  1
• 980542-001 Miter Lock Label

  1
• Warning Label (Right Side)

  1
• Arm Cap

  1
• Warning Label (Left Side)

  1
• Switch Key

  1
• ** STD510803 * Screw (8-32 x 3/8 in, Pan Hd,)

  1
• Rear Cover

  1
• 976862-002 Switch

  1
• ** STD551131 Lock Washer

  1
• * Screw (3/8-16 x 2-1/8 in, Hex Hd, Locking)., 2 45 977471-001 Tag

  1
• Arm Cover Pad

  1
• 969220-005 * Screw (5/16-18 x 3/8 in, Socket Hd.)

  1
• Cord Clamp

  1
• Control Cut Warning

  1
• * Screw (1/4-20 x 1/2 in, Pan Hd,)

  1
• Upper Arm Cover

  1
• 976369-001 Cable Bracket

  1
• Miter Cap

  1
• Control Cut Label

  1
• 976335-001 Front Table

  1
• 976334-001 Fence

  1
• 976333-001 Spacer Table

  1
• 976332-001 Rear Table

  1
• 607737-004 * Screw (1/4-20 x 1-3/4 in. Pan Hd.)

  1
• 989594-003 * Setscrew (1/4-20 x 1-1/4 in.)

  1
• 976791-001 Tee Nut

  1
• 976792-001 "U" Clip Nut

  1
• 940021-008 * Screw (10-24 x 5/8 in. Soc. Hd.)

  1
• 621032-002 * Star Washer (#10)

  1
• 977227-001 Handwheel Assembly (Includes Key Nos. 26, 27, 28)

  1
• 976361-000 Leg Stand Assembly

  1
• 618235-000 Data Plate

  1
• 618233-000 Base Assembly

  1
• 976296-001 Elevation Nut

  1
• 976294-001 Column Assembly

  1
• 976293-001 Retaining Ring

  1
• 976292-001 Arm Latch

  1
• 976289-002 Support (LH)

  1
• 976833-001 Elevating Shaft Assembly

  1
• 976290-002 Support (RH)

  1
• 615570-007 * Bolt (5/16-18 x 1-1/8 in. Hex Hd.)

  1
• 976301-001 Elevating Crank Shaft

  1
• 976302-001 Bushing

  1
• 623111-006 Retaining Ring

  1
• 976300-001 Elevating Shaft Bearing

  1
• 976299-001 Bevel Pinion Gear

  1
• 623111-001 Retaining Ring

  1
• ** STD571450 * Lock Nut (1/2-13)

  1
• 976298-001 Bevel Gear

  1
• 976326-002 Arm

  1
• 980613-001 Support Bracket

  1
• 611114-002 * Screw (10-32 x 1/2 in, Flat Head T, C,)

  1
• 976321-001 Clevis Pin

  1
• 976804-001 Arm Lock Rod Assembly

  1
• 976314-001 Guide

  1
• 976312-001 Arm Lock Pawl

  1
• 976313-001 Tension Spring

  1
• 976310-001 Pin Housing

  1
• 976315-001 Index Rod

  1
• 976316-001 Arm Lock Spring

  1
• ** STD541110 * Hex Nut (10-32)

  1
• 618375-000 Arm Knob Lever (Left Hand)

  1
• 976827-001 Arm Lock Lever Assembly

  1
• 618376-000 Arm Knob Lever (Right Hand)

  1
• 931055-006 Washer

  1
• 606066-011 * Screw (10-32 x 2-1/4 in, Pan Hd,)

  1
• 641180-006 Push Nut (1/4 in,)

  1
• 931744-059 * Washer (1/4 in.)

  1
• 976319-001 Lever Pin

  1
• 976320-001 Pin

  1
• 976322-001 Arm Insulation

  1
• 980548-001 Carriage Lock Label

  1
• 618488-000 Carriage Lock Knob

  1
• 976287-001 Carriage Cover (LH)

  1
• 976409-001 Swivel Latch Spring

  1
• 976286-002 Carriage

  1
• 976350-001 Rip Lock Shoe

  1
• 976278-001 Yoke Clamp Stud Assembly

  1
• ** STD541462 * Lock Nut (5/8-11)

  1
• 976345-001 Spring Bracket

  1
• 976771-001 Index Spring

  1
• 976346-001 Yoke Pivot Latch

  1
• 976288-001 Carriage Cover (RH)

  1
• 976347-002 Index Pin Housing

  1
• 980538-001 Yoke Lock Label

  1
• 976472-001 Yoke Lock Handle (Includes Key No. 31)

  1
• 980524-001 Switch Label

  1
• 980526-001 Warning Label

  1
• 976773-001 Blade Nut

  1
• Saw Blade

  1
• 976271-001 Rubber Bushing

  1
• 976272-001 Motor Stud

  1
• 976273-001 Motor Cam

  1
• 703776-098 * Washer

  1
• ** STD541437 * Lock Nut (3/8-16)

  1
• 976249-001 Motor

  1
• 976281-001 Index Pin

  1
• 977225-001 Nut (5/16)

  1
• 976268-002 Yoke

  1
• 980556-001 Outfeed Warning Label

  1
• 976279-001 Bevel Index Knob

  1
• 976772-001 Swivel Latch Spring

  1
• 624282-002 * Square Nut (5/16-18)

  1
• 980554-001 Infeed Warning Label

  1
• 976275-001 Yoke Cover

  1
• 977250-001 Bevel Indicator

  1
• 976338-001 Bevel Index Cap

  1
• 980522-001 Bevel Scale Label

  1
• 976274-002 Bevel Lock Lever

  1
• ** STD523120 * Bolt (5/16-18 x 2 in, Hex Hd,)

  1
• ** STD551231 Lock Washer (5/16)

  1
• 976832-001 Retainer Plate

  1
• 976265-001 Index Ring

  1
• 980552-001 Edging Warning Label

  1
• 976267-002 Yoke Cap

  1
• 624088-002 * Washer (5/16 in,)

  1
• 976391-001 Bolt (5/16-18 Hex Hd.)

  1
• 621032-002 * Star Washer (#10)

  1
• 998991-002 Screw (10-32 x 5/8 in. Hex Soc, Button Hd.)

  1
• 976481-001 * 3/16 in. Hex Key

  1
• 976481-002 * 1/4 in, Hex Key

  1
• 976449-001 Handle Assembly

  1
• 971665-001 Switch Trigger

  1
• 977207-001 Cam Lever

  1
• 998196-001 Spring

  1
• 607617-003 O-Ring

  1
• 977203-001 Knob

  1
• 976336-001 Wiring Insulator

  1
• 967917-001 Cord Clamp

  1
• 976785-001 Cord Harness

  1
• ** STD510803 * Screw (8-32 x 3/8 in. Pan Hd.)

  1
• 976366-001 Guard Screw (10-24 Slotted)

  1
• 977254-001 Spacer

  1
• 979528-001 Guard Nut (10-24)

  1
• Riving Knife

  1
• 641180-003 * Push Nut (1/4 in,)

  1
• Anti-Kickback Bracket

  1
• 977244-001 Knife Support

  1
• 621032-009 * Star Washer (1/4 in,)

  1
• Upper Guard

  1
• 977478-001 Slotted Nut

  1
• * Bolt (5/16-18 x 1-3/4 in. Rd. Hd.)

  1
• ** STD541425 * Lock Nut (1/4-20)

  1
• * Bolt (5/16-18 x 5/8 in. Rd. Hd.)

  1
• Square Nut

  1
• Guard Clamp Screw

  1
• 977223-001 Dust Guide

  1
• ** STD512510 * Screw (1/4-20 x 1 in. Pan Hd.)

  1
• 977238-001 Hold Down Guard

  1
• 980498-001 Outer Lower Guard Assembly

  1
• 977230-001 Upper Guard Retainer Assembly

  1
• 977480-001 * Bolt (1/4-20 x 5/8 in. Rd. Hd. )

  1
• 607818-002 Sleeve Bearing

  1
• 976450-001 Gear Case Cover

  1
• ** STD511005 Screw (10-24 x 1/2 in. Pan Hd.)

  1
• 662029-001 Washer

  1
• 977215-001 Spring

  1
• 976416-001 Pulley Shaft Assembly

  1
• 976414-001 Worm Gear Assembly

  1
• 706239-830 Washer

  1
• 976411-001 Gear Case

  1
• 976412-001 Motor Assembly

  1
• 976420-001 Cable Assembly

  1
• 976421-001 Clutch Assembly

  1
• • Warranty and Introduction

  2
• • Table of Contents

  2
• Elevating Handwheel 3, Blade Wrench

  2
• B. Speed Nut

  2
• C. hdicator

  2
• D. Switch Key

  2
• A. TaMe Support Rails

  2
• B. Long Bottom Brace

  2
• C. Long Top Brace

  2
• D. Short Bottom Brace

  2
• E. Short Top Brace

  2
• 980447-001 Strain Relief

  2
• * Bolt (3/8-16 x 2-1/4 in, Sq, Hd.)

  2
• Cable Clamp

  2
• Arm Bearing

  2
• * Lock Nut (3/8-16)

  2
• Cord Clamp

  2
• Square Nut (3/8-16)

  2
• * Screw (10-32 x 1/2 in, Pan Hd,)

  2
• 976698-001 Table Support

  2
• 976339-001 Clamp Bracket

  2
• 976340-001 Clamp Screw

  2
• 624282-002 * Square Nut (5/16-18)

  2
• 977249-001 Cup Washer (Table Clamp)

  2
• 618112-000 Lower Front/Rear Brace

  2
• 618113-000 Lower Side Brace

  2
• 618110-000 Side Brace

  2
• 618111-000 Front/Rear Brace

  2
• 976386-001 * Screw (5/16-18 x 3/4 in, Hex Washer Hd,)

  2
• 977492-001 * Locking Cap Screw (1/4-20 x 5/8 in,)

  2
• 976295-001 Column Tube GIB

  2
• 615570-021 * Bolt (5/16-18 x 2 in, Hex Hd.)

  2
• 615570-020 * Bolt (5/16-18 x 3/4 in. Hex Hd.)

  2
• 622141-002 Wash er

  2
• 706239-932 Wash er

  2
• 976297-001 Bearing

  2
• 976323-001 Track

  2
• 706382-834 Washer

  2
• 641180-005 Push Nut (3/8 in.)

  2
• 976311-001 Arm Index Pin

  2
• 976348-001 Rip Scale Indicator

  2
• 976352-001 Speed Nut

  2
• 976349-001 Eccentric Screw

  2
• 976353-001 Bumper

  2
• 999982-001 Wash er

  2
• 976385-001 Sleeve Bearing

  2
• 620074-001 * Bolt (5/16-18 x 1-1/2 in. Hex Hd.)

  2
• 615570-020 * Bolt (5/16-18 x 3/4 in. Hex Hd.)

  2
• ** STD551231 * Lock Washer (5/16)

  2
• 624088-002 * Washer

  2
• 624282-002 * Square Nut (5/16-18)

  2
• 976284-001 Blade Washer

  2
• 989001-002 Cable Clamp (5/16 in,)

  2
• ** STD511103 * Screw (10-32 x 3/8 in. Pan Hd,)

  2
• 606066-012 * Screw (10-32 x 1-5/8 in. Pan Hd,)

  2
• 977245-001 Blade Wrench

  2
• ** STD510605 * Screw (6-32 x 1/2 in. Pan Hd. T.C.)

  2
• 977246-001 Guard Knob

  2
• 977237-001 Inner Lower Guard

  2
• 706382-041 Washer

  2
• 976370-002 Shoulder Screw (1/4-20 Button Hd.)

  2
• * Push Nut (5/16 in.)

  2
• 931744-059 * Washer (1/4 in,)

  2
• 977253-001 Bushing

  2
• 976370-001 Shoulder Screw (1/4-20 Button Hd.)

  2
• 706382-327 Washer

  2
• 644186-002 Sleeve Bearing (Flange)

  2
• 090403-080 Screw (M3 x 8 Pan Hd.)

  2
• 662028-001 Pulley Flange

  2
• * Screw (10-32 x 3/8 in, Pan Hd,)

  3
• ** STD503705 * Setscrew (3/8-16 x 1/2 in, Soc, Hd,)

  3
• 610122-006 * Screw (8-32 x 5/8 in.Pan Hd.)

  3
• Rules for Safe Operation

  4
• C, Hex BoUt (5/16-18 x 5/8 in, Hex Head)

  4
• E. Lock Washer (5/16 in.)

  4
• F. Hex Nut (5/16-18)

  4
• B. Screw (1/4-20 x 1 in.)

  4
• C. Washer (1/4 in.)

  4
• D. Lock Washer (1/4 in.)

  4
• E. Hex Nut (1/4-20)

  4
• A. Screw

  4
• A. Leg

  4
• B. Square Head BoUt(5/18-18 x 3/4 in.)

  4
• C. Fiat Washer (5/18 in.)

  4
• D. Lock Washer (5/16 in.)

  4
• E. Hex Nut (5/18-18)

  4
• F. Foot

  4
• * Screw (10-16 x 5/8 in, Pan Hd,)

  4
• 641700-008 * Screw (10-32 x 5/8 in, Round Hd,)

  4
• * Screw (8-32 x 3/8 in. Pan Hd. T, C,)

  4
• * Washer

  4
• * Screw (6-19 x 5/8 in, Pan Hd,)

  4
• 642409-002 * Screw (10-16 x 41/64 in. Pan Hd.)

  4
• ** STD541031 * Hex Nut (5/16-18)

  4
• ** STD551131 * Lock Washer (5/16)

  4
• 931275-028 * Washer

  4
• ** STD551131 * Lock Washer (5/16)

  4
• ** STD541031 * Hex Nut (5/16-18)

  4
• ** STD523106 * Bolt (5/16-18 x 5/8 in. Hex Hd.)

  4
• 976834-001 * Bolt (5/16-18 x 3/4 in. Sq. Hd.)

  4
• ** STD512510 * Screw (1/4-20 x 1 in. Pan Hd.)

  4
• 703473-089 * Lock Washer

  4
• ** STD541025 * Hex Nut (1/4-20)

  4
• 618109-000 Leg

  4
• 618106-000 Leveling Foot

  4
• ** STD523712 * Bolt (3/8-16 x 1-1/4 in. Hex Hd.)

  4
• ** STD551137 * Lock Washer (3/8)

  4
• ** STD541037 * Hex Nut (3/8-16)

  4
• 622210-043 * Screw (10-32 x 5/8 in, Rd, Hd.)

  4
• ** STD511105 * Screw (10-32 x 1/2 in, Pan Hd.)

  4
• ** STD510606 * Screw (6-32 x 5/8 in, Pan Hd.)

  4
• 976285-001 Carriage Bearing

  4
• 976337-001 Wash er

  4
• ** STD541031 * Hex Nut (5/16-18)

  4
• ** STD511107 * Screw (10-32 x 3/4 in. Pan Hd,)

  4
• ** STD511105 * Screw (10-32 x 1/2 in. Pan Hd.)

  4
• ** STD551131 * Lock Washer (5/16)

  4
• 969220-006 * Screw (5/16-18 x 2 in, Soc, Cap)

  4
• 977243-001 Anti-Kickback Pawl

  4
• 622210-041 * Screw (1/4-20 x 9/16 in. Flat Hd. T. E)

  4
• 990908-009 Screw (6-19 x 5/8 in. Pan Hd.)

  4
• 931744-059 * Washer

  5
• 980455-001 * Screw (1/4-20 x 5/8 in, Self Tapping Hex Washer Hd.)

  6
• ** STD510803 * Screw (8-32 x 3/8 in. Pan Hd.)

  6
• Electrical

  8
• D, Washer (5/16 in.)

  8
• J. Hex Nut (3/8-16)

  8
• 624088-002 * Washer

  8
• ** STD541037 Hex Nut (3/8-16)

  8
• 617264-001 * Washer (3/8 in.)

  8
• 976831-001 Thrust Washer

  8
• Product Specifications and Glossary

  10
• Unpacking and Accessories

  11
• Loose Parts List

  12
• 615570-022 * Bolt (5/16-18 x 2 in, Hex Hd.)

  12
• • Tools Needed

  15
• Labels

  16
• ** STD541031 * Hex Nut (5/16-18)

  17
• Features

  18
• Assembly

  22
• Assembling Leg Stand

  22
• Mounting Saw to Leg Stand

  23
• Attaching Elevating Handwheel

  23
• Installing the Yoke Assembly

  24
• Removing the Blade

  25
• Attaching Table Supports

  25
• _f

  25
• Setting the Arm Lock Knob

  26
• Setting the Yoke Clamp

  26
• Setting the Bevel Lock Lever

  27
• Tightening the Arm and Column

  28
• Adjusting the Column Tube

  28
• Adjusting the Carriage Bearings

  30
• Leveling the Table Supports

  31
• Installing the Front Table

  32
• Leveling the Front Table

  33
• Installing Rear Table, Spacer Table, Fence, and Clamps

  33
• Installing Blade and Blade Guard

  34
• Aligning Riving Knife to Blade

  35
• Installing Rip Scale Indicators

  36
• Adjustments

  36
• Aligning the Arm for Cross Cuts

  37
• Aligning the Blade to Table at 0 ° Bevel

  38
• Squaring Blade to Fence

  39
• Paralleling Blade to Table

  40
• G. Screw (1/4-20 x 5/8 in.)

  40
• H. Star Washer

  40
• Hex Nut (1/4-20)

  40
• ** STD541025 Hex Nut (1/4-20)

  40
• A37136512064 Star Washer (1/4 in.)

  40
• A13053140586 Screw (1/4-20 x 5/8 in. Truss Hd.)

  40
• Aligning the Rip Scale Indicators

  41
• Installing Control Cut Device

  42
• Check Alignment of Arm and Blade using Laser

  43
• Operation

  44
• Basic Operation of the Radial Arm Saw

  44
• Types of Cuts

  44
• Switch and Switch Key

  45
• Causes of Kickback

  45
• Avoiding Kickback

  45
• Cutting Aids

  46
• Making a Cross Cut

  47
• Making a Miter Cut

  48
• Making a Bevel Cut

  49
• Making a Compound Cross Cut

  50
• Rip Cut Hazards and Precautions

  51
• Setting Up a Rip Cut

  51
• Making a Rip Cut

  52
• Making Other Cuts

  53
• Cutting Long Workpieces

  53
• Non-Through Cuts

  54
• Laser Guide

  55
• Maintenance

  57
• Troubleshooting

  58
• Exploded View and Repair Parts List

  64