User ManualTable of ContentsINTRODUCTION3Installation & Removal Devices37About This Machine3Chuck Installation38Foreword3Registration Marks39Capabilities3Chuck Removal39Features3General Identification44-Jaw Chuck40Controls & Components5Mounting Workpiece40Master Power Switch5Faceplate41Headstock5Tailstock42Control Panel6Positioning Tailstock42Carriage6Using Quill42Tailstock7Installing Tooling43Safety Foot Brake8Removing Tooling44Offsetting Tailstock44SB1059F, SB1060PF, SB1061PF9Aligning Tailstock to Spindle Centerline45SB1042PF, SB1043PF, SB1045PF13Centers46Dead Centers46SAFETY17Live Centers47Understanding Risks of Machinery17Mounting Dead Center in Spindle47Additional Metal Lathe Safety19Removing Center from Spindle47Chuck Safety20Mounting Center in Tailstock47PREPARATION21Removing Center from Tailstock48Preparation Overview21Mounting Workpiece Between Centers48Things You'll Need21Steady Rest49Power Supply Requirements22Follow Rest50Full-Load Current Rating22Carriage & Compound Rest Locks50Circuit Requirements22Compound Rest50Grounding Requirements23Four-Way Tool Post51Unpacking24Installing Tool51Inventory24Cleaning & Protecting25Micrometer Stop52Lifting & Moving27Manual Feed53Leveling & Mounting28Carriage Handwheel53Leveling28Cross Slide Handwheel53Bolting to Concrete Floors29Compound Rest Handwheel53Assembly29Spindle Speed53Lubricating Lathe29Determining Spindle Speed53Adding Coolant30Setting Spindle Speed54Power Connection30Power Feed54Test Run32Power Feed Controls55Spindle Break-In35Setting Power Feed Rate57Recommended Adjustments35End Gears58OPERATION36Standard End Gear Configuration58Operation Overview36Alternate End Gear Configuration58Chuck & Faceplate Mounting37Threading Controls59Headstock & Gearbox Threading Controls59Electrical Box Wiring96Apron Controls60Electrical Box97Thread Dial61Spindle Motor98Thread Dial Chart61Oil Pump Motor & Pressure Sensor98Chip Drawer63Coolant Pump99Coolant System63Spindle Switch99Rod Support64Control Panel100Power Connection100ACCESSORIES65Additional Components101MAINTENANCE66PARTS102Maintenance Schedule66Headstock Housing102Cleaning & Protecting66Headstock Gears104Maintenance Chart67Gearbox107Lubrication68Tool Post & Compound Rest115Headstock68Saddle & Cross Slide116Quick-Change Gearbox71Bed & Shafts119Apron71End Gears (SB1042PF, -43PF, -45PF)121One-Shot Oiler72End Gears (SB1059F, -60PF, -61PF)122Longitudinal Leadscrew73Motor & Headstock Oil System123Ball Oilers73End Gears74(SB1042PF-43PF, SB1059F-61PF)125Coolant System Service75Stand & Panels (SB1045PF)127Hazards75Tailstock129Adding Fluid76Steady Rest130Changing Coolant76Follow Rest130Machine Storage77Micrometer Stop131SERVICE78Thread Dial131Backlash Adjustment78Brake132Compound Rest78Electrical Cabinet & Control Panel133Cross Slide78Accessories134Leadscrew End Play Adjustment79Front Machine Labels135Gib Adjustment79Rear Machine Labels136Half Nut Adjustment81WARRANTY137V-Belts81Brake Service82Leadscrew Shear Pin Replacement84Gap Insert Removal & Installation86Gap Removal86Gap Installation87TROUBLESHOOTING88ELECTRICAL91Electrical Safety Instructions91Correcting Phase Polarity92Wiring Overview93Component Location Index94Electrical Box Wiring95A. Steady Rest Assembly (Installed)1B. 14" Faceplate w/D1-8 Camlock Stud Set1C. 3-Jaw Chuck Key (Clamped on Lathe)1w/Combo Jaws1E. 4-Jaw Chuck Key1F. Tool Post T-Wrench (Clamped on Lathe)1G. Follow Rest Assembly (Installed)1Tool Box1Open End Wrench 22/24mm1Open End Wrench 14/17mm1Open End Wrench 10/12mm1Combination Wrench 27mm1Phillips Screwdriver #21Standard Screwdriver #21Carbide-Tipped Dead Center MT#51Dead Center MT#51Tapered Spindle Sleeve MT#7-#51Carriage Handwheel Handle1Cross Slide Handwheel Handle1Hex Wrench Set 1.5-10mm1Hex Wrench 10mm1Cast Iron Feet8s 3" *AW#HUCK1s 3"1⁄2" Back Plate for SB13121Hex Wrench 6mm1Wrench 17mm1Hex Wrench 6mm1Wrench 17mm1Round Stock 2" x 6"2Precision Level1Wrench 14mm1Tool Post T-Wrench1Tool Post T-Wrench1Cutting Tool1Fine Ruler1Tailstock Center1Hex Wrench 8mm1Hex Wrench 6mm1Wrench 22mm15-Gallon Waste Oil Bucket with Lid1Phillips Screwdriver #21Standard Screwdriver #21Funnel 8"1Hex Wrench 4mm1Wrench 17mm1Wrench 25mm1Wrench 1 1⁄2"1Gasket or Automotive Silicone Sealant1Pump Oil Can w/Plastic or Rubber Cone Tip1Empty 5-Gallon Bucket w/Lid2Phillips Screwdriver #21Wrench 3⁄4"1Hex Wrench 3mm1Hex Wrench 5mm1Hex Wrench 3mm1Open End Wrench 36mm or 1 ⁄16"1Hex Wrench 3mm1Phillips Screwdriver #21Open End Wrench 24mm1Hex Wrench 3mm1Another Person1Hex Wrench 6mm1Hex Wrench 8mm1Needle-Nose Pliers1Basic Calipers1External Retaining Ring Pliers #11Magnet1Safety Goggles1Blow Gun w/Compressed Air1Hex Wrenches 6mm1Hex Wrench 8mm1Wrench 17mm1Dead Blow Hammer1Size: 11.8 MBPages: 140Language: EnglishOpen manual