Sterling 882.00249.00 User Manuals

Table of Contents

• CHAPTER 1: SAFETY

  6
• How to Use This Manual

  6
• Safety Symbols Used in this Manual

  6
• Warnings and Precautions

  7
• Responsibility

  8
• General Responsibility

  8
• Operator Responsibility

  9
• Maintenance Responsibility

  9
• Reporting a Safety Defect

  9
• CHAPTER 2: FUNCTIONAL DESCRIPTION

  10
• Models Covered in This Manual

  10
• General Description

  10
• Standard Features

  11
• Mechanical Features

  11
• Electrical Features

  11
• Controller Features

  11
• Optional Features

  11
• Safety Devices and Interlocks

  12
• Safety Circuit Standards

  12
• Fail Safe Operation

  12
• Safety Device Lock-Outs

  12
• CHAPTER 3: INSTALLATION

  14
• Uncrating

  14
• Mounting the Control Panel

  14
• Electrical Connections

  14
• Making Control Panel Power Drop Wiring Connections

  14
• Connecting the Control Panel to Vacuum Hoppers

  15
• Connecting the Control Panel to the Pump Package

  15
• Main Power

  17
• Setup

  17
• Gaining Access to the Menu System

  18
• Station Settings Menu

  19
• Pump Settings Menu

  27
• System Settings Menu

  32
• Service Settings Menu

  33
• Saving Controller Settings to Flash Memory

  33
• Initial Startup

  33
• CHAPTER 4: OPERATION

  34
• Startup

  34
• Setting Load Times

  34
• Enabling and Disabling Individual Stations

  35
• 4-2 Controller Description and Operation

  35
• Text Area

  35
• Station Icons

  37
• Status Indicators

  38
• Controller Keypad

  39
• 4-3 Operation

  40
• Operation States

  40
• 4-4 Shut-Down

  42
• CHAPTER 5: MAINTENANCE

  43
• Updating BIOS Software

  43
• CHAPTER 6: TROUBLESHOOTING

  46
• General Troubleshooting

  46
• Controller Recovery using Flash Memory Technology

  48
• CHAPTER 7: APPENDIX

  49
• Warranty

  49
• Warranty Specifications

  49
• Warranty Restrictions

  49
• Warranty Liabilities

  50
• Customer Responsibilities

  50
• Drawings and Diagrams

  51
• Spare Parts List

  52
• Controller Identification (Serial Number) Tag

  56
• Technical Assistance (Contact Information)

  56
• Parts Department

  56
• Service Department

  56
• Sales Department

  56
• Contract Department

  56
• CHAPTER 8: SERVICE ONLY INFORMATION

  57
• Service Settings Menu

  57
• Setting the Ramp Up Time

  57
• Setting the Ramp Down Time

  58
• Setting the Pump Stage Time

  59
• Setting the LCD Blink Delay

  60
• Setting the Hi Vacuum Sensor Delay

  61
• Setting the Hi Vacuum Vent Delay

  62
• Setting the Hi Vacuum Load Count

  63
• Using the Installation Aids Menus

  64
• Other Controller Restricted Areas

  67
• Using the OEM Service Menu

  67
• Recovering Passwords

  68
• Restoring the Controller to Factory Defaults

  69