Sterling D48160s User Manuals

Table of Contents

• Safety symbols and plates

  1
• Follow safety instructions

  1
• Rotating machinery safety plate

  1
• Jackscrew reversing operation

  1
• Safety instruction plate

  1
• Rotating knives safety plate

  1
• SAFETY - clothing and practices

  1
• Wear protective clothing

  1
• Work safely

  1
• Safely clearing a jam

  1
• Clear the jam

  1
• Factory address.

  2
• SECTION 2 – MACHINE PARTS AND CONTROLS

  2
• BP-Series granulators, right front quarter view

  2
• BP-Series granulators, left rear quarter view

  2
• Overview

  3
• worksite

  3
• Remove protective coating

  3
• Electrical wiring

  3
• Check for mechanical interferences

  3
• Interlock switch test procedure

  3
• Test the zero speed sensor

  3
• Lubrication

  3
• Adjusting or replacing the bed knives

  4
• Open the cutting chamber interlock

  4
• Care in handling knives

  4
• Loosen the mounting screws

  4
• Clean the knife mounting surfaces

  4
• Remove the down stroke bed knife

  4
• Measure the knife gap

  4
• Tighten the screws to final torque

  4
• Fasten the cutting chamber

  4
• Adjusting or replacing rotor knives

  4
• Release the cutting chamber fasteners

  4
• Care in handling knives

  4
• Clean parts for reassembly

  4
• Tighten the rotor knives to final torque

  4
• Set the down stroke knife shield

  4
• Fasten the cutting chamber

  4
• Drive belt replacement and adjustment

  4
• Inspect the drive belts

  4
• Check the pulley alignment

  4
• Compare the measured force to the recommended force

  4
• Replace the driver guard cover

  4
• Setting and adjusting the chamber jackscrews

  4
• Release the cutting chamber fasteners

  4
• Open the cutting chamber

  4
• Close the cutting chamber

  4
• The chamber stops before it closes but the motor continues to run

  4
• Close the cutting chamber

  4
• Close the cutting chamber safety interlock

  4
• Setting and adjusting the cradle jackscrew

  4
• Jackscrew operation

  4
• Adjust the cradle open-position limit switch

  4
• Check the cradle closed-position limit switch

  4
• Adjust the cradle closed position limit switch

  4
• Zero speed sensors

  4
• Adjustable Rotor Knives

  4
• Hydraulic opening position switches

  4
• Initial startup

  5
• Check the motor rotation direction

  5
• Normal operation

  5
• Safely clearing the jam

  5
• Clear the jam

  5
• Periodic maintenance

  6
• Lubrication

  6
• Infeed flap condition

  6
• Screen replacement

  6
• Jackscrew operation

  6
• Remove the screen

  6
• Raise the screen cradle

  6
• Close screen cradle interlock

  6
• Cutting chamber access

  6
• Jackscrew operation

  6
• Close the cutting chamber with jackscrews

  6
• Jackscrew operation

  6
• Jackscrew operation

  6
• Knife sharpening

  6
• Bed knife sharpening

  6
• Overview

  7
• Processing faults

  7
• Mechanical faults

  7
• Electrical faults

  7
• Recommended spare parts

  8
• Parts identification Sterling drawing no. A-48050

  8
• Overall dimensions Sterling drawing no. A-48150

  8
• Parts identification Sterling drawing no. 348070C

  8
• Parts identification Sterling drawing no. 348185

  8
• Parts identification Sterling drawing no. 1554-460

  8
• Wiring diagram Sterling no. A-399598

  8
• Parts identification Sterling drawing no. 348078-1

  8
• Wiring diagram for Hydraulics Sterling no. D-499061

  8
• Wiring diagram Sterling no. D-499044

  8
• What is a granulator?

  11
• Metric knife bolt/screw tighten torque specifications

  112