User ManualTable of ContentsCHAPTER 1: SAFETY5How to Use This Manual5Safety Symbols Used in this Manual5Warnings and Precautions6Responsibility7General Responsibility7Operator Responsibility8Maintenance Responsibility9Reporting a Safety Defect9CHAPTER 2: FUNCTIONAL DESCRIPTION10Models Covered in This Manual10General Description10Standard Features10Mechanical Features10Electrical Features11Controller Features11Options11Feature Descriptions12Immersion Heaters12Heater Tank12Pump12Ful-Flo Valve12Connection Lines13Electrical System Controls13Electrical Panel and System Components13Air Purge14Pressure Switch14Safety Thermostat14Reservoir Tank14Cooling (Optional)15Safety Devices and Interlocks15CHAPTER 3: INSTALLATION17Uncrating the Equipment17Rigging and Placing the TCU17Installation Location Considerations17Electrical Connections18Setup Procedures19Connecting Piping19Connecting Process Piping20Initial Start-up22Starting the Hot Oil TCU22CHAPTER 4: OPERATION24Start-up24Controller Description & Operation24Identifying Control Panel Switches25Identifying System Status Board Indicators26Status Indicator Lights27Mode Indicator Lights27Fault Indicator Lights27Returning Fluid to the Tank28Shutting Down the Hot Oil TCU28CHAPTER 5: MAINTENANCE30Maintenance Schedule30Preventative Maintenance31Routine Servicing31Draining the Unit for Storage31Preventative Pump Maintenance31Corrective Maintenance32Pumps and Seals32Maintaining the Pump33Thrust Bearing Adjustment35Installation of Carbon Graphite Bushings35CHAPTER 6: TROUBLESHOOTING36Introduction36CHAPTER 7: APPENDIX39Optional Components39Technical Specifications40Annex B Information40Drawings and Diagrams42Spare Parts List45Returned Material Policy48Credit Returns48Warranty Returns48Safety Tag Information48TCU Safety Tags48TCU Identification (Serial Number) Tag49Technical Assistance49Parts Department49Service Department49Sales Department49Contract Department49Size: 665 KBPages: 49Language: EnglishOpen manual