Suburban Mfg REGAL INTENSIVE CARE UNIT 12019-01-NGFREP User Manuals

Table of Contents

• Chapter 1 - General Information

  1
• Introduction

  1
• About this Manual

  1
• Information and Safety Notices

  2
• Notes

  2
• CAUTIONS

  2
• WARNINGS

  2
• Models

  2
• Accessories

  3
• Safety

  3
• Oxygen Warnings

  3
• Electrical Warning

  4
• Sodalime Warnings

  4
• Fuel Cell Warnings

  4
• Cooling System Warnings

  4
• Care and Cleaning of Stainless Steel

  5
• Introduction

  5
• Cleaning and Cleansers

  5
• Deodorizing Agents, Disinfectants, and Sanitizers

  6
• Effect on Warranty

  6
• Cleaning Requirements

  6
• SSCI Contact Information

  7
• Warranty

  7
• Chapter 2 - Description of Components

  9
• Overview

  9
• Intensive Care Unit, Front

  10
• 1 - IV Access Ports

  10
• 2 - Removable Divider Panels

  10
• 3 - Door Latches

  11
• 4 - Animal Compartment(s)

  11
• 5 - Doors

  12
• 6 - Air Inlet Grill

  12
• 7 - Removable PVC Floor

  12
• 8 - Air Outlet Grill

  12
• Electronics Compartment, External

  13
• 9 - Oxygen Concentration Meter

  13
• 10 - Calibration Knob

  14
• 11 - Set-point Adjustment Knob

  14
• 12 - Main On/Off Rocker Switch

  14
• 13 - Oxygen On/Off Rocker Switch & System Light

  15
• 14 - Alarm On/Off Rocker Switch & System Light

  15
• 15 - Heat On/Off Rocker Switch & System Light

  16
• 16 - Cooling On/Off Rocker Switch & System Light

  16
• 17, 18 - Left & Right Floor Temperature Controls

  16
• On/Off Button

  17
• System Light

  17
• Temperature Controller

  17
• Digital Display

  17
• Fuse

  17
• 19 - Panel Access Knob

  18
• 20 - Temperature Set Dial

  18
• 21 - Audible Alarm

  18
• 22 - Oxygen Flow Adjustment Knob

  18
• 23 - Oxygen Flow Meter and Solenoid Valve

  19
• 24 - Circuit Breakers

  19
• Electronics Compartment, Internal

  20
• 25 - Electric Power Cord Connection

  20
• 26 - Oxygen IntakePort

  20
• 27 - Ventilating Fan

  21
• 28 - Data Cable to Oxygen Concentration Meter

  21
• 29 - Electric Power Cord

  21
• 30 - Cooling Unit

  21
• 31 - Alarm Time Delay Relay

  22
• 32 - Main Terminal Block

  22
• 33 - Oxygen Sensor/ Fuel Cell

  22
• 34 - Oxygen Port to Filter/Fans Compartment

  23
• Filter/Fans Compartment, External

  24
• 35 - Digital Readout

  24
• 36 - CO2 Filter Monitoring Window

  24
• 37 - Panel Access Knobs

  25
• 38 - Drain

  25
• Filter/Fans Compartment, Internal

  26
• 33 - Oxygen Sensor/ Fuel Cell

  26
• 39 - Heater

  26
• 34 - Oxygen Port to Filter/Fans Compartment

  27
• 37 - Temperature Sensor

  27
• 40 - Compartment Filter

  27
• 41 - Chiller

  28
• 42 - Sodalime Pan

  28
• 43 - Circulating Fans

  29
• Intensive Care Unit, Rear

  30
• 29 - Electric Power Cord

  30
• 25 - Electric Power Cord Connection

  30
• 26 - Oxygen Intake Port

  30
• 27 - Ventilating Fan

  31
• 44 - Cooling Coil

  31
• Chapter 3 - Installation & Setup

  33
• Unpacking and Inspection

  33
• Parts Included

  33
• Installation and Setup

  34
• Overview

  34
• Installation Requirements

  34
• Electrical Requirements

  34
• Oxygen Requirements

  34
• Assembling and Placing the Base

  34
• Mounting the Intensive Care Unit

  34
• Installing the Fuel Cell

  35
• Connecting Electrical Power

  38
• Checking the Heating Function

  39
• Checking the Cooling Function

  40
• Checking Floor Heat (Left)

  41
• Checking Floor Heat (Right)

  41
• Checking the Oxygen System

  42
• Checking the Alarm Function

  43
• Connecting the Oxygen Supply

  44
• Filling the CO2 Filter

  45
• Disposition of the Shipping Carton

  46
• Chapter 4 - Operation & Care

  47
• Overview

  47
• Operating the Regal Intensive Care Unit

  47
• Caring for the Regal Intensive Care Unit

  47
• Preventive Maintenance for Your Regal Intensive Care Unit

  48
• Operating the Regal Intensive Care Unit

  48
• Turning the Unit On and Off

  48
• Opening and Closing the Doors

  48
• Using the Divider Panels

  49
• General

  49
• Installation

  49
• Removal

  50
• Using Oxygen

  51
• Heating the Compartment Floor

  52
• Heating and Cooling - General

  53
• Heating the Compartment Air

  53
• Cooling the Compartment Air

  54
• Using the Alarm System

  55
• Turning the alarm system on

  55
• Turning the alarm system off

  55
• Recognizing an alarm

  55
• Responding to an alarm

  55
• Controlling Oxygen Pressure

  56
• Controlling Oxygen Flow Rate

  56
• Accessing the Electronics Compartment

  57
• Accessing the Filter/Fans Compartment

  58
• Setting the Alarm Time Delay Relay

  59
• Changing the Digital Readout Between F° and C°

  59
• Re-setting the Circuit Breakers

  60
• Replacing Floor Temperature Fuses

  61
• Removal

  61
• Inspection

  61
• Installation

  61
• Replacing the Digital Readout Battery

  62
• Cleaning the Regal Intensive Care Unit

  63
• Stainless Steel Cleaning Procedures

  63
• Cleaning the Doors and Divider Panels

  63
• Cleaning the Removable PVC Floors

  63
• Preventive Maintenance for Your Regal Intensive Care Unit

  64
• Introduction

  64
• Maintenance Schedule

  64
• Re-filling the CO2 Filter

  65
• Sodalime Storage

  66
• Cleaning the Filter/Fans Compartment Filter

  67
• Cleaning the Cooling Coil

  67
• Replacing the Fuel Cell

  68
• Cleaning the

  70
• Filter/Fans and Electronics Compartments

  70
• Chapter 5 - Repairs & Replacements

  71
• Replacement Parts

  71
• General Information

  73
• Parts Ordering Procedure

  73
• Preventive Maintenance

  73
• Parts Replacement Procedures

  74
• Compartment Door

  74
• Procedure

  74
• Door Hinge

  75
• Tool Required

  75
• Removal

  75
• Installation

  75
• Door Gasket

  76
• Tools and Supplies Required

  76
• Removal

  76
• Installation

  76
• Latch Connector Rest

  77
• Tools Required

  77
• Procedure

  77
• Latch Connector Holder

  78
• Tool Required

  78
• Removal

  78
• Installation

  78
• Latch Connector

  79
• Tool Required

  79
• Removal

  79
• Installation

  79
• Latch Bracket

  80
• Tool Required

  80
• Procedure

  80
• Divider Panel

  81
• Removal

  81
• Installation

  81
• Seal, IV Port

  82
• Tools Required

  82
• Removal

  82
• Installation

  82
• Electric Power Cord

  83
• Removal

  83
• Installation

  83
• Removable PCV Floor

  84
• Procedure

  84
• Fuel Cell

  86
• New Style Units

  87
• Original Style Units

  88
• Oxygen Sensor

  88
• Original Style Units

  88
• Tools and Supplies Required

  88
• Removal

  88
• Installation

  90
• New Style Units

  90
• Removal

  90
• Installation

  91
• Oxygen Concentration Meter

  92
• Tools and Supplies Required

  92
• Removal

  92
• Installation

  94
• Knob

  95
• Tool Required

  95
• Procedure

  95
• Potentiometer, Calibration

  96
• Tools and Supplies Required

  96
• Removal

  96
• Installation

  97
• Circuit Breaker

  98
• Tool Required

  98
• Removal

  98
• Installation

  98
• On/Off Rocker Switch (Main, Alarm, Oxygen, Cooling & Heat)

  99
• Tool and Supplies Required

  99
• Removal

  99
• Installation

  100
• On/Off Button (Floor Temperature, Left & Right)

  101
• Tools and Supplies Required

  101
• Removal

  101
• Installation

  102
• System Light

  104
• Removal

  104
• Installation

  104
• Digital Display (Floor Temperature, Left & Right)

  105
• Tool Required

  105
• Removal

  105
• Installation

  106
• Fuse (Floor Temperature, Left & Right)

  107
• Removal

  107
• Inspection

  107
• Installation

  107
• Fuse Holder, (Floor Temperature, Left & Right)

  108
• Tool and Supplies Required

  108
• Removal

  108
• Installation

  109
• Floor Temperature Controller (Left & Right)

  109
• Tools and Supplies Required

  109
• Removal

  109
• Installation

  111
• Panel Latch

  112
• Tool Required

  112
• Removal

  112
• Installation

  112
• Thermostat

  113
• Tools and Supplies Required

  113
• Removal

  113
• Installation

  115
• Audible Alarm

  116
• Tool and Supplies Required

  116
• Removal

  116
• Installation

  117
• Solenoid Valve

  118
• Tools and Supplies Required

  118
• Removal

  118
• Installation

  119
• Oxygen Flow Meter

  120
• Tools and Supplies Required

  120
• Removal

  120
• Dis-Assembly

  121
• Re-assembly

  122
• Installation

  122
• Fan, Ventilating (Electronics Compartment)

  123
• Tools and Supplies Required

  123
• Removal

  123
• Installation

  123
• Alarm Time Delay Relay

  124
• Procedure

  124
• Octal Base (Alarm Time Delay Relay)

  125
• Tool and Supplies Required

  125
• Removal

  125
• Installation

  125
• Relay

  126
• Tool and Supplies Required

  126
• Removal

  126
• Installation

  126
• Digital Readout

  127
• Tool Required

  127
• Removal

  127
• Installation

  127
• Panel, Filter/Fans, Complete

  128
• Procedure

  128
• Gasket, Filter/Fans Compartment

  129
• Tool Required

  129
• Removal

  129
• Installation

  129
• Filter, Filter/Fans Compartment

  130
• Procedure

  130
• Sodalime Pan

  131
• Removal

  131
• Installation

  131
• Heater, Electric

  132
• Tools Required

  132
• Removal

  132
• Installation

  133
• Fan, Circulating (Filter/Fans Compartment)

  134
• Tools Required

  134
• Removal

  134
• Installation

  135
• Chapter 6 - Troubleshooting

  137
• General

  137
• Returning the Intensive Care Unit for Repairs

  138
• RMA Numbers

  138
• Packing and Shipment

  138
• Safety Reminder

  138
• The ICU will not turn on.

  139
• Circuit breakers keep tripping.

  140
• Oxygen flow is inadequate.

  141
• Oxygen flow is excessive.

  142
• Alarm keeps going off.

  143
• The alarm system does not work

  144
• Heat will not come on or will not hold constant.

  145
• Cooling will not come on or will not hold constant.

  146
• Floor heat doesn’t work or will not hold constant.

  147
• Ventilating fan does not work.

  148
• Circulating fan does not work.

  149
• No readings on digital readout.

  150
• Excessive carbon dioxide in the animal compartment.

  151
• No reading on oxygen concentration meter.

  152
• Calibration knob will not move the calibration needle

  153
• Cannot move the set-point needle in the oxygen concentration meter.

  154
• Floor temperature fuse keeps blowing.

  155