Zebra 105925G-002 User Manuals

Table of Contents

• Contents

  3
• General Description

  7
  • 1.1 Description

    7
  • 1.2 Features, Controls, and Indicators

    8
    • Rear Panel Connectors, Controls, and Indicators

      9
    • LCD Panel Messages

      11
  • 1.3 Specifications

    13
  • 1.4 Card Dimensions

    15
    • ISO standard dimensions for plain card

      15
    • ISO standard dimensions for magnetic stripe card

      15
  • Declarations of Conformity

    16
  • Icons

    17
• Installation and Setup

  19
  • 2.1 General Information

    19
  • 2.2 Unpacking the Printer

    20
  • 2.3 Setting up the Printer

    21
  • 2.4 Connecting Power

    22
  • 2.5 Connecting the Printer to your Computer

    23
  • 2.6 Installing the Printer Driver

    24
    • 2.6.1 Print Driver Installation

      25
    • 2.6.2 USB Driver Installation

      27
    • 2.6.3 Ethernet Driver Installation

      29
  • 2.7 Changing the Printer Driver Options

    31
    • 2.7.1 General Tab

      32
    • 2.7.2 Sharing Tab

      37
    • 2.7.3 Ports Tab

      37
    • 2.7.4 Color Management Tab

      38
    • 2.7.5 Security Tab

      38
    • 2.7.6 Advanced Tab

      39
    • 2.7.7 Device Settings Tab

      39
  • 2.8 Loading Ribbon Cartridge

    46
  • 2.9 Loading Cards

    48
  • 2.10 Printing a Test Card

    53
  • 2.11 Printer Operation

    54
  • 2.12 Packing the Printer for Shipment

    56
• Theory of Operation

  57
  • 3.1 Introduction

    57
  • 3.2 Card Printing Basics

    58
    • Printhead

      58
    • Printing Technologies and Ribbons

      59
  • 3.3 Card Path Elements

    63
  • 3.4 Card Movement During Printing

    64
  • 3.5 Block Diagram

    66
  • 3.6 CPU PCBA Connections

    67
• Troubleshooting

  69
  • 4.1 Introduction

    69
  • 4.2 Troubleshooting Procedures

    70
    • 4.2.1 General Issues

      70
    • 4.2.2 Print Quality Issues

      71
  • 4.3 Troubleshooting the Ethernet Connection and Adapter

    77
    • 4.3.1 Ethernet Adapter Status Indicator

      77
    • 4.3.2 Network Status/Activity Indicator

      79
    • 4.3.3 Resetting to Factory Defaults

      80
    • Printing a Configuration Card

      80
• Replacement Procedures

  81
  • 5.1 Introduction

    81
  • 5.2 Required Tools

    82
  • 5.3 Removal Sequence

    83
  • 5.4 Terminology

    84
  • 5.5 Printhead Assembly

    85
    • Printhead Removal

      85
    • Printhead Replacement

      87
  • 5.6 Cleaning Roller

    90
  • 5.7 Top Cover

    91
  • 5.8 LCD Display PCBA

    93
  • 5.9 Bottom Cover

    94
  • 5.10 Rear Cover

    95
  • 5.11 Main PCBA

    96
  • 5.12 Left Side Cover

    101
  • 5.13 Printhead Fan

    102
  • 5.14 Feed Cover Sensor

    103
  • 5.15 Linkage (Right Side and Left Side)

    104
  • 5.16 Ribbon ID PCBA (P110i and P120i only)

    105
  • 5.17 Lid Sensor

    107
  • 5.18 Right Side Cover

    108
  • 5.19 Ribbon Flag Position Sensor

    109
  • 5.20 Encoder Wheel

    111
  • 5.21 Front Cover

    112
  • 5.22 Motor and Roller Locations

    113
  • 5.23 Card Feeder (and Lid)

    115
  • 5.24 Flipper Module

    119
  • 5.25 Card Sync Sensor

    122
  • 5.26 Pressure Roller

    123
  • 5.27 Exit Roller

    125
    • Replacement

      132
  • 5.28 ATM Card Feed Sensor

    136
  • 5.29 ATM Pressure Roller & Card Drive Roller Assemblies

    137
  • 5.30 Pressure Roller Lift Motor

    141
    • Replacement

      143
  • 5.31 Ribbon Take-Up Motor

    144
    • Replacement

      145
  • 5.32 Platen Roller

    146
  • 5.33 Mag Encoder Assembly (Head and Sensor)

    147
    • Replacement

      148
  • 5.34 Stepper Motor

    149
    • Replacement

      151
  • 5.35 Main Drive Roller

    155
• Preventive Maintenance

  159
  • 6.1 Cleaning System

    159
    • 6.1.1 When to Clean

      159
    • 6.1.2 How to Clean

      160
  • 6.2 Cleaning the Printhead

    161
  • 6.3 Magnetic Encoder Cleaning

    162
• Model Numbers

  163
• Card SenseTM Single Card Feed Option

  165
  • Installing the Card SenseTM Single Card Feed Kit

    166
  • Setting Up the Printer Driver

    169
  • Printing a Single Card

    170
• Ethernet Upgrade

  171
• Software

  175
• Spares List

  181
• Worldwide Support

  207