User ManualTable of ContentsAbout This Document7Who Should Use This Document8How This Document Is Organized8Contacts9Support9Document Conventions10Related Documents12System Description13Maintenance Manual Overview15Print Engine Exterior View16Front Panel17Front Panel Buttons17Front Panel Indicator Lights (LEDs)18Power On/Off Switch19General Specifications20Physical20Environmental Conditions20Agency Approvals20Electrical Specifications21Communications Specifications21Memory21Print Engine Options21Printing Specifications22Media Specifications23Ribbon Specifications24Zebra Programming Language (ZPL II)25Bar Codes25Standard Font Matrices26Main Print Engine Assembly Locations28Platen Roller28Peel Roller Assembly29DC Power Supply Assembly30AC Power Supply Assembly31Drive System32Media Sensor33Peel Bar34Applicator Interface35Operations37Before You Begin39Unpack and Inspect the Print Engine40Inspect the Print Engine40Report Shipping Damage40Store the Print Engine40Shipping40Print Engine Installation41Requirements41Install the Print Engine in an Applicator46Connect the Print Engine to a Power Source47Power Cord Specifications48Select a Communication Interface49Standard Connections49Optional Print Servers52System Considerations52Data Cable Requirements52Types of Media53Load Media54Ribbon62When to Use Ribbon62Coated Side of Ribbon62Load Ribbon63Remove Used Ribbon68Adjust Ribbon and Media Sensors69Ribbon Sensor Position69Reflective Media Sensor69Transmissive Media Sensor69Setup Mode Overview71Enter Setup Mode71Exit Setup Mode72Front Panel LCD Displays73Changing Password-Protected Parameters101Default Password Value101Disable the Password Protection Feature101Print Server LCD Displays102Print a Network Configuration Label105Print a Configuration Label106Calibrate the Print Engine107Troubleshooting109Troubleshooting Checklists110LCD Error Messages111Memory Errors113Print Quality Problems114Communications Problems118Miscellaneous Print Engine Problems119Print Engine Diagnostics121Power-On Self Test121CANCEL Self Test122PAUSE Self Test123FEED Self Test124FEED and PAUSE Self Test127Communications Diagnostics Test129Preventive and Corrective Maintenance131Safety Information133Equipment Safety Tips134Personal Safety Tips135Preventive Maintenance137Tools Required for Preventive Maintenance138Recommended Preventive Maintenance Schedule138Lubrication138Cleaning the Exterior138Cleaning the Interior139Cleaning the Printhead and Rollers139Cleaning the Printhead140Cleaning the Rollers141Cleaning the Peel Bar and Media Path142Corrective Maintenance143Corrective Maintenance144Spindle Adjustment and Maintenance145Toggle Positioning146Print Quality Adjustments147Printhead Adjustments147Prepare for Making Adjustments148Printhead Parallelism Adjustment149Printhead Balance Adjustment151Printhead Position Adjustment153Printhead Pressure Adjustment155Strip Plate Optimal Adjustment156Print Darkness Adjustment156Tear-Off Position Adjustment157Power Fuse Replacement158Routine Referral Procedures (RRPs)159Print System169Printhead Power Cable170Lower Media Sensor185Printhead Installation194Ribbon Sensor199Drive System207Stepper Motor208Intermediate Pulley214Stepper Motor Pulley221Roller System229Peel Roller230Printed Circuit Boards233Main Logic Board234PCMCIA Board244Wireless PCMCIA Option Board251ZebraNet 10/100 Print Server258Applicator Interface Board261Ribbon Tension Control Board265Cable Harness268DC Power Supply275DC Motor Maintenance281AC Power Supply290Exterior Components295Door-Open Switch Replacement296Control Panel301Maintenance and Assembly Drawings303General Information305Data Ports353Applicator Interface Connector354Applicator Signals354Applicator Interface Connector Pin Configuration356Jumper Configurations for +5 V I/O Applicator Interface Board359Parallel Data Port361Parallel Cabling Requirements361Parallel Port Interconnections362Serial Data Port363Hardware Control Signal Descriptions363Pin Configuration364RS-232 Interface Connections365Cable Specifications367Proprietary Statement373Warranty Information375Printer Software and Firmware License Agreement379Glossary385Index389Size: 15.2 MBPages: 396Language: EnglishOpen manual
