Polaris PMS 419 Manual De Usuario

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86
MAINTENANCE
Gearcases
Gearcase Specification Chart
Use of other fluids may result in improper operation of components. See 
page 126 for the part numbers of POLARIS products.
Spark Plugs
Spark Plug Gap/Torque
NOTICE: Using non-recommended spark plugs can result in serious engine 
damage. Always use POLARIS-recommended spark plugs. Refer to 
the specifications section beginning on page 122.
Spark plug condition is indicative of engine operation. The spark plug 
firing end condition should be read after the engine is warmed up and 
the vehicle is driven at higher speeds. Immediately check the spark plug 
for correct color. See page 87.
CAUTION! A hot exhaust system and engine can cause burns. Wear 
protective gloves when removing a spark plug for inspection.
Gearcase
Lubricant
Capacity
Fill Plug 
Torque
Drain Plug/
Level Check 
Plug Torque
Transmission
(Main Gearcase)
Premium AGL
Synthetic
Gearcase Fluid
24 oz.
(710 ml)
40-50 ft. lbs.
(54-68 Nm)
30-45 in. lbs.
(3-5 Nm)
Transmission
(Transfer Case)
Premium AGL
Synthetic
Gearcase Fluid
14 oz.
(414 ml)
40-50 ft. lbs.
(54-68 Nm)
30-45 in. lbs.
(3-5 Nm)
Demand Drive Unit
(Front Gearcase)
Demand Drive 
Plus Fluid
6.75 oz.
(200 ml)
8-10 ft. lbs.
(11-13.6 Nm)
11 ft. lbs.
(15 Nm)
Rear Gearcase
Premium ATV 
Angle Drive Fluid
26 oz.
(769 ml)
40-50 ft. lbs.
(54-68 Nm)
30-45 in. lbs.
(3-5 Nm)
Electrode Gap
New Plug Torque
Used Plug Torque
.035" (.9 mm)
18 ft. lbs.
(24 Nm)
18 ft. lbs.
(24 Nm)