Crestron electronic 2.5 Manual De Usuario

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Installation & Operation Manual
4
The Crest - How it works...
1.  Front access panels
 
Provides access to the controls compartment.
2.  Top access panel
 
Provides access to the burner compartment.
3. Air 
pressure 
switch 
 
The air pressure switch detects blocked flue/vent conditions.
4.
 
Blowers
 
The blowers pull in air and gas through the venturis (item 
 
34).  Air and gas mix inside the blowers and are pushed into the 
 
burner, where they burn inside the combustion chamber.
5. Boiler 
drain 
connection
 
Location from which the heat exchanger can be drained.
6. Boiler 
inlet 
temperature 
sensor
 
The boiler inlet temperature sensor monitors system return 
 
water temperature.  If selected as the controlling sensor, 
 
the control module will adjust the boiler firing rate so the inlet 
 
temperature matches the set point.  
7. Boiler 
outlet 
temperature 
sensor
 
The boiler outlet temperature sensor monitors boiler outlet 
 
water temperature.  If selected as the controlling sensor, 
 
the control module will adjust the boiler firing rate so the outlet 
 
temperature matches the set point.  
8. Burner 
(not 
shown)
 
Integral dual chamber design with a stress free metal fiber 
 
outer mesh and durable stainless steel structure.  Provides two 
 
(2) independent firing rates up to 25:1 turndown. 
9. Condensate 
drain 
connection
 
The condensate drain connection provides a connection 
 
point to install a condensate drain line using flexible hose 
 provided.
10.  Control module (on control panel assembly)
 
The control module responds to internal and external signals 
 
and controls the blowers, gas valves, and pump(s), depending on 
 
the application, to meet the heating demand.
11. Electronic display
 
Digital controls with SMART TOUCH  screen technology, full 
 
color display, and an 8" user interface screen.
12. Flame inspection windows
 
Two large high temperature quartz observation windows 
 
provide views of each independent burner surface during 
 firing.
13. Dual flame sensors
 
The dual flame sensors are used by the control module to detect 
 
the presence of a burner flame at both independent burner 
 surfaces.
14. Flue temperature sensor
 
The flue sensor monitors flue gas temperature.  The control 
 
module will modulate or shut the boiler down if the flue gas 
 
temperature gets too high.  
15. Gas connection pipe
 
The gas connection pipe is a threaded black iron pipe 
 
connection (see Gas Connections Section for specific model 
 
pipe size requirements).  This pipe should be connected to the 
 
incoming gas supply to deliver gas to the boiler.
16.  Gas shutoff valve (inside unit)
 
The manual gas shutoff valve is used to isolate the boiler gas 
 
train from the gas supply.
17. Gas valves
 
The gas valves sense the negative pressure created by the 
 
blowers, allowing gas to flow only if the gas valves are powered 
 
and combustion air is flowing.
18. Blower proving switches
 
Prove adequate airflow during prepurge.
19.  High limit devices (primary and backup) 
 
The high limit devices are used to monitor the outlet water 
 
temperature - if either device senses the water temperature 
 
exceeding the predetermined setting, the boiler will shut down.  
20. Ignition electrode
 
An electrical spark across the electrodes will ignite the first 
 burner.
21.  Line voltage junction box
 
The line voltage junction box contains the connection points for 
 
the line voltage power to the boiler (and pumps if used).
22.  Line voltage wiring connections (knockouts)
 
Conduit connection points for the high voltage junction box.
23.  Low gas pressure switch
 
Monitors gas supply pressure to the boiler and shuts the boiler 
 
down in the event a low gas pressure condition occurs. 
24.  High gas pressure switch (not shown)
 
Monitors gas supply pressure to the burner and shuts the boiler 
 
down in the event a high gas pressure condition occurs. 
25.  Low voltage connection board(s)
 
Connection boards used to connect external low voltage devices.
26.  Low voltage wiring connections (knockouts)
 
Conduit connection points for the low voltage connection boards.
27.  Low water cutoff probe (LWCO)
 
Ensures adequate water is supplied to the boiler.  In the event of 
 
inadequate water levels, the boiler will shut down.
28. Power switch
 
The On/Off power switch provides the ability to turn line voltage 
 
power to the boiler on and off.
29. Relief valve
 
The safety relief valve protects the heat exchanger from an over 
 
pressure condition.  The boiler comes with a 50 PSI relief valve as 
 
standard equipment.  Optional settings are available.
30. Reset switch
 
Reset switch for the low water cutoff.  Hold the switch for 10 
 
seconds to reset.
31. Test switch
 
The test switch permits manual triggering of the LWCO 
 
safety circuit to test the contacts and evaluate the integrity of the 
 
circuit. Hold the switch for 10 seconds to test.
32. Firetube heat exchanger
 
High grade stainless steel WAVE
TM
 firetube design that extracts 
 
heat from flue gases and transfers it directly into boiler water.
33. Temperature and pressure gauge 
 
Monitors the outlet temperature of the boiler as well as the system 
 water 
pressure.
34. Venturis
 
Separate venturis control air and gas flow into two (2) independent 
 burner 
sections.
35. Water inlet
 
A 4" ANSI flange connects the return water from the system to the 
 heat 
exchanger.
36. Water outlet
 
A 4" ANSI flange connects the hot water supply from the boiler to 
 the 
system.
37. Ignition transformer 
 
The transformer provides voltage to the ignition electrode (item 
 20).
38.  Air arm temperature sensors (not shown) 
 
Monitors fuel-air delivery temperature to the burner.
39.  Air inlet cover (shipped loose)
 
Used with room air for combustion and to prevent debris from 
 
entering the boiler.