Multiquip LS600P Manual De Usuario

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MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 15
GEnERAL InfORMAtIOn
CONCReTe Mix DeSigN
Mix design is most important to achieve maximum 
pumpability. Pumpability is affected by, among other 
factors, the type and gradation of aggregate used. Natural 
aggregates make a more workable mix and pump more 
readily than crushed aggregates. A blend of natural and 
crushed aggregates will produce a workable mix. The 
type and gradation of aggregates is equally important 
for workability as the size and percentage of coarse 
aggregates in the mix.
The term “aggregates” describes all of the solid materials, 
from the largest rock to the smallest grain of sand, 
contained in the concrete mix.
Concrete mixes with a consistency as dry as one-inch 
slump and as wet as ten-inch slump have been pumped; 
but for maximum efficiency from the pump, a slump ranging 
from two to six inches will produce a more workable mix 
than one that contains more or less water.
The principle of concrete pumping is based on self-
lubrication. As it moves through the transfer line, the 
concrete takes the shape of a plastic cylinder. It is forced 
through the transfer line on a film of mortar that is self-
troweled to the service of the transfer line around its full 
periphery by the slug of concrete itself.
A slump rating should be used with discretion; it is not 
always a real indication of the pumpability of the mix. The 
concrete may be workable in the sense that it will readily 
flow into place, but the same mix may not respond to 
pressure. 
Overly wet mixes tend to separate. In addition to affecting 
the strength and quality of the concrete, the delivery 
system will not tolerate separation. Overly dry mixes are 
similarly unsatisfactory if they lack plasticity and tend to be 
crumbly. To be properly pumped, the mix must be able to 
continuously coat the inside of the line with a lubricating 
seal of mortar.
There are four ways in which this seal can be lost:
1.  By pumping excessively wet mixes which do not have 
enough cohesion to hold together.
2.  By pumping harsh undersanded concrete with poorly 
graded aggregates which can jam together when the 
pressure becomes too great for the insufficient amount 
of sand to hold the aggregates apart.
3.  By getting a rock pocket, such as mixer tailings, into the 
pump valve. This rock pocket will have an insufficient 
coating of mortar and the mix will not be plastic enough 
to allow the valve to operate or the mix to move in the 
line.
4.  Through excessive bleeding. If the mix is short or fines, 
but the sand is otherwise fairly well graded, bleeding 
will not normally create any problems as long as the 
pump continues operation. But, if the pump is shut 
down, bleeding can result in a loss of lubrication and 
blocked erratic flow.
The above are bad concrete practices, regardless of how 
the mix is to be placed. But, these points do show that 
special mixes are not always needed, within limits, for 
pumping concrete. Good aggregate gradation is most 
important to pump concrete the maximum distance.
The use of admixtures can have a beneficial effect on 
pumpability. Most of the dispersing agents will fatten, 
retard bleeding, and increase workability. Thus, the average 
concrete can be pumped for appreciably longer distances. 
Air entraining agents will also improve workability, although 
they cannot be used as a substitute for good gradation of 
the aggregate. 
Pumping will not appreciably affect the final air content of 
the mix. High-early cement tends to give a more readily 
pumpable mix with superior water retaining qualities. 
However, if delays are likely to occur, extra care must be 
exercised due to the faster setting time over regular cement.
The Mayco LS600P will pump a wide variety of concrete 
pump mixes. But, there are guidelines that must be followed. 
Use this information in conjunction with the Operation 
section of this manual.