Generac 4451 Manual De Usuario

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12
• Move engine CHOKE knob to “Full Choke” position.
Figure 17 - Full Choke Position
•  To start engine, press and hold the Start/Run/Stop switch in
the “Start” position.  The engine will crank and attempt to start.
When the engine starts, release the switch to the run position.
•  When the engine starts, move choke knob to “1/2 Choke” position until
the engine runs smoothly and then to “Run” position. If engine falters,
move choke knob to “1/2 Choke” position until the engine runs
smoothly and then to “Run” position.
Note: If engine fires, but does not continue to run,
move choke lever to “Full Choke” and repeat starting
instructions.
2.8 STOPPING THE ENGINE
•  Shut off all loads, then unplug the electrical loads from
generator panel receptacles.  Never start or stop the engine
with electrical devices plugged in and turned on.
•  Turn “Off” the Idle Control switch (if on).
•  Let engine run at no-load for several minutes to stabilize the
internal temperatures of engine and generator.
•  Move Start/Run/Stop switch to “Off” position.
•  Close fuel valve.
IMPORTANT
: Do not overload the generator.  Also, do not
overload individual panel receptacles.  These outlets are protected
against overload with push-to-reset-type circuit breakers.  If
amperage rating of any circuit breaker is exceeded, that breaker
opens and electrical output to that receptacle is lost.  Read “Don’t
Overload the Generator” on page 9 carefully.
2.9 AUTOMATIC IDLE CONTROL
This feature is designed to greatly improve fuel economy.  When
this switch is turned 
On,”
the engine will only run at its normal
fast governed engine speed when electrical load is connected.
When the load is removed, the engine will run at a reduced speed
of 2100 RPM.  With the switch 
Off,”
the engine runs at the
normal fast engine speed all the time. 
Always have the
switch OFF when starting and stopping the engine.
2.10 COLD WEATHER OPERATION/
DE-ICER
Under certain weather conditions (temperatures below 40° F (4°
C) and a high dew point), the engine may experience icing of the
carburetor and/or the crankcase breather system.  To eliminate
this problem, this generator engine is fitted with a winter/summer
valve.  this directs hot air into the carburetor during cold weather
operation.  Always make sure the winter/summer valve is in the
correct location relative to the weather conditions.
2.11 LOW OIL PRESSURE SHUTDOWN
SYSTEM
The engine is equipped with a low oil pressure sensor that shuts
down the engine automatically when the oil pressure drops below
10 psi. If the engine shuts down by itself and the fuel tank has
enough gasoline, check engine oil level.
2.11.1 INITIAL START-UP
A delay built into the low oil shutdown system allows oil pressure
to build during starting. The delay allows the engine to run for
about 10 seconds before sensing oil pressure.
2.11.2 SENSING LOW OIL PRESSURE
If the system senses low oil pressure during operation, the engine
shuts down.
2.11.3 RESTARTING
If you try to restart the engine within 10 seconds after it shuts
down, the engine may NOT start. The system needs 5 to 10
seconds to reset.
If you do restart the engine after such a shutdown and have not
corrected the low oil pressure, the engine runs for about 10
seconds as described above and then stops.
Section 2 — Operation
Commercial-Industrial-Residential Portable Generator System
25
ITEM
PART NO. QTY.
DESCRIPTION
1
0C5729
1
ASSEMBLY, CRANKCASE HOUSING
WITH SLEEVE
2
0E9843
1
SEAL, 38 I.D. CRANKSHAFT 
3
090388
3
SCREW, TAPTITE M6-1.0 X 12 BP
4
0C5372
1
ASSEMBLY, BREATHER
5
0C3005
1
GASKET, BREATHER COVER
6
0E3372B
1
SEPARATOR, OIL BREATHER
7
0D8067A
1
ASSEMBLY, HEAD #1
8
071983
4
RETAINER, PISTON PIN 20
9
0D5269
1
ROCKER, COVER 
10
043790A
1
BARBED EL 90 3/8NPT X 3/8
11
0E2950
2
PISTON, LC (GT-990)
0E2985
2
PISTON, HC (GT-760)
12
021533
2
SET, PISTON RING 90MM
13
0E1466
2
PIN PISTON 
14
0D4041
1
ASSEMBLY, CAMSHAFT & GEAR 
15
0D4788
2
PLUG STD PIPE 3/8 STEEL SQ HD
16
093064
1
ASSEMBLY, OIL FILL CAP
17
0C2977
1
GASKET, CRANK CASE 
18
0C5943
1
SEAL, OIL PASSAGE 
19
0E4357E
1
ASSEMBLY, CRANKSHAFT 
HORIZONTAL DIRECT DRIVE
(GT-990)
0E4356E
1
ASSEMBLY, CRANKSHAFT 
HORIZONTAL DIRECT DRIVE
(GT-760)
20
0E3223
2
ASSEMBLY, CONNECTING ROD 
(GT-990)
0E3222
2
ASSEMBLY, CONNECTING ROD 
(GT-760)
21
0D2157
2
SCREW SHC M6-1.0 X 50 G8.8
22
0E6098
1
SCREEN, OIL PICKUP
23
0D4123A
1
ASSEMBLY, OIL PUMP
24
078699E
2
SLEEVE, SEAMED DOWEL 10 DIA.
25
0C3011
2
COVER, OIL RELIEF
26
0C3009
2
SPRING, OIL RELIEF 
27
0C3010
2
BALL, 1/2D OIL RELIEF 
28
093873
2
WASHER, LOCK RIB M6
29
0C5315
1
GEROTOR, OUTER
30
0C5998
1
CLAMP, OIL TUBE
31
0D4497
1
PLUG-CRANKCASE GOVERNOR 
BORE
32
0C3971E
1
ASSEMBLY, DIPSTICK WITH 
HANDLE
33
0D3745
1
TUBE, DIPSTICK
34
0C3027
3
O-RING, OIL CLR
35
0E9842
1
SEAL, 42 I.D. CRANKSHAFT 
ITEM
PART NO. QTY.
DESCRIPTION
36
0C5731
1
ASSEMBLY, HOUSING COVER 
WITH SLEEVE
37
0C3006
10
SCREW, HHFC M10-1.5 X 55
38
080318
8
SCREW HHFC M6-1.0 X 25
39
0C8808
2
HOOK, LIFTING
40
0C2981C
1
ROCKER, COVER 
41
0C2979
2
GASKET, VALVE COVER 
42
086515
8
KEEPER, VALVE SPRING
43
0D2274
4
RETAINER, VALVE SPRING 
44
0D3867
4
SPRING, VALVE 
45
078672
2
SEAL, VALVE STEM D7
46
0C5371
4
WASHER, VALVE SPRING
47
072694
4
STUD, ROCKER ARM PIVOT
48
0C3027
2
O-RING, 3/8" X 1/2"
49
0D5313
4
ROCKER ARM
50
0D3998
4
NUT, HEX M8-1.0 GB YELLOW 
CHROME
51
0D6024
2
PLATE, PUSH ROD GUIDE
52
0C2976
12
SCREW HHFC M8-1.25 X 65
53
086516
2
VALVE, EXHAUST
54
0C2229
2
VALVE, INTAKE
55
083897
4
TAPPET, SOLID
56
0D8067B
1
ASSEMBLY, HEAD #2
57
0D9853D
4
PUSHROD 147
58
0C2978
2
GASKET, HEAD
59
0D6008
1
KIT GEAR COVER
60
0D4010
1
KIT GASKET
61
0D6007
1
KIT PISTON & RINGS
62
0D4012
1
KIT BREATHER ASSEMBLY
63
0D8675A
1
KIT HEAD ASSEMBLY CYLINDER 1
64
0D8675B
1
KIT HEAD ASSEMBLY CYLINDER 2
65
0D4015
1
KIT OIL RELIEF
Section 7 — Exploded Views and Parts Lists
Commercial-Industrial-Residential Portable Generator System
GT-990 & GT-760 Engine (Page 1) – Drawing No. 0E8589E
Item 59 (Kit) includes items 3, 30, 35, 65
Item 60 (Kit) includes items 2, 5, 17, 18, 34, 35, 40, 57, 139, 153.
Item 61 (Kit) includes items 8, 11, 12, 13
Item 62 (Kit) includes items 4, 5, 6
Item 63 (Kit) includes items 7, 41, 42, 43, 44, 45, 46, 47, 49, 50, 51, 52, 
53, 54, 57, 58
Item 64 (Kit) includes items 41, 42, 43, 44, 45, 46, 47, 49, 50, 51, 52, 53,
54, 56, 57, 58
Item 65 (Kit) includes items 25, 26, 27