buell s1 lightning '97 Manual
1-10
Tire pressure and inspect tire for wear/damage
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I
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I
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I
See
Tire Pressures on page 1-18
.
Wheel bearings (
page 1-18
)
I
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I
I
Check for wear and corrosion. Replace in sets only.
Primary chaincase/transmission lubricant (
page 1-19
)
REAR WHEEL SUPPORT STAND (Part No. B-41174)
R
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R
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R
I
R
I
R
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R
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R
Fluid type and amount
1.0 quart (0.95 liter) of SPORT-TRANS FLUID
(Part No. 98854-96)
1.0 quart (0.95 liter) of SPORT-TRANS FLUID
(Part No. 98854-96)
Fluid level
Lubricant should reach bottom of clutch spring with motorcycle upright
(not on side stand).
Lubricant should reach bottom of clutch spring with motorcycle upright
(not on side stand).
Drain plug torque
14-21 ft-lbs (19-28 Nm)
14-21 ft-lbs (19-28 Nm)
Clutch adjustment (
page 1-20
)
A
A
A
A
A
A
A
Hand lever freeplay
1/16-1/8 in. (1.6-3.2 mm)
1/16-1/8 in. (1.6-3.2 mm)
Clutch inspection cover screw torque
7-9 ft-lbs (9-12 Nm)
7-9 ft-lbs (9-12 Nm)
Rear belt deflection (
page 1-21
)
BELT TENSION GAUGE (Part No. HD-35381)
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A
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I
Belt deflection with 10 lbs (4.5 kg) of upward force
7/8-1 in. (22.2-25.4 mm)
7/8-1 in. (22.2-25.4 mm)
Rear axle nut torque
68-73 ft-lbs (89.5-98.9 Nm)
68-73 ft-lbs (89.5-98.9 Nm)
Primary chain (
page 1-22
)
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Chain freeplay with hot engine
1/4-3/8 in. (6.4-9.5 mm)
1/4-3/8 in. (6.4-9.5 mm)
Chain freeplay with cold engine
3/8-1/2 in. (9.5-12.7 mm)
3/8-1/2 in. (9.5-12.7 mm)
Inspection screws torque
40-60 in-lbs (4.5-6.8 Nm)
40-60 in-lbs (4.5-6.8 Nm)
Rear shock absorber (
page 1-24
)
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Check for bushing wear and loose mounting hardware.
Steering head bearing adjustment (
page 1-25
)
FRONT WHEEL SUPPORT STAND (Part No. B-41395)
&
S1 ADAPTER (B-41686)
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IL
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IL
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IL
Force to pull front wheel to center
3.5-5.5 ft-lbs (1.6-2.5 kg)
3.5-5.5 ft-lbs (1.6-2.5 kg)
Lubricant
WHEEL BEARING GREASE (Part No. HD99855-89)
WHEEL BEARING GREASE (Part No. HD99855-89)
SERVICE OPERATIONS
AND SPECIAL TOOLS
P
r
e
r
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d
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e
5
0
0
0
0
mi
8
0
0
0
0
km
2
5
0
0
5
0
0
mi
4
0
0
0
0
0
0
km
5
0
0
0
0
0
0
mi
8
0
0
0
0
0
0
km
7
5
0
0
5
0
0
mi
1
2
0
0
0
2
0
0
0
km
1
0
0
0
0
0
0
0
0
mi
1
6
0
0
0
6
0
0
0
km
1
2
5
0
0
2
5
0
0
mi
2
0
0
0
0
0
0
0
0
km
1
5
0
0
0
5
0
0
0
mi
2
4
0
0
0
4
0
0
0
km
1
7
5
0
0
7
5
0
0
mi
2
8
0
0
0
8
0
0
0
km
2
0
0
0
0
0
0
0
0
mi
3
2
0
0
0
2
0
0
0
km
2
2
5
0
0
2
5
0
0
mi
3
6
0
0
0
6
0
0
0
km
2
5
0
0
0
5
0
0
0
mi
4
0
0
0
0
0
0
0
0
km
2
7
5
0
0
7
5
0
0
mi
4
4
0
0
0
4
0
0
0
km
3
0
0
0
0
0
0
0
0
mi
4
8
0
0
0
8
0
0
0
km
A
n
n
u
a
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a
l
SERVICE DATA
Table Code:
A - Adjust.
I - Inspect, and if necessary, correct, adjust, clean or replace.
L - Lubricate with specified lubricant.
A - Adjust.
I - Inspect, and if necessary, correct, adjust, clean or replace.
L - Lubricate with specified lubricant.
R - Replace or change.
T - Tighten to proper torque.
X - Perform.