BENDIX BW7499 Manual De Usuario

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®
SD-05-4630
Bendix
®
 Versajust
 Automatic Slack Adjuster
DESCRIPTION
The Bendix
®
 Versajust
 automatic slack adjuster is 
designed for use on cam-actuated drum brakes, the 
type in use on most highway vehicles.  Like a manual 
slack adjuster, the Versajust
 slack adjuster multiplies 
and transforms the linear force of the air actuator into 
a rotational force, or torque, which is used to apply the 
foundation brake.  In addition, the Versajust slack adjuster 
automatically adjusts the clearance between the brake 
lining and drum to compensate for wear.
A variety of Bendix Versajust slack adjuster configurations 
are offered, including both straight arm and 
5
/
8
" yoke offset 
models.  The Versajust slack adjuster is offered in arm 
lengths of 5, 5
1
/
2
 and 6 inches, and worm gear splines to 
accommodate the standard 1
1
/
4
" and 1
1
/
2
"  SAE 10C-, 24-, 
and 28-tooth splines.
Either of two yoke designs (easy-on and quick connect) in 
combination with an external manual adjuster hex provides 
for convenient installation and maintenance of the Bendix 
Versajust slack adjuster.  
Note:  The manual adjuster 
hex is intended for use during installation.  CAUTION:  
Automatic slack adjusters should not be adjusted 
manually to correct excessive push rod stroke.
OPERATION
GENERAL
The automatic adjustment provided by the Bendix Versajust 
slack adjuster results in consistent brake-lining-to-drum-
clearance and brake actuator stroke.  The key to its 
operation is the ability to complete the brake adjustment 
during the early part of each brake application and to cease 
adjusting as resistance to brake cam rotation begins to 
build.  This aspect of the adjuster mechanism’s operation 
prevents over-adjustment caused by lining compression, 
actuator  bracket  deflection,  drum  and  foundation  brake 
component distortion, or brake component wear.
The Versajust slack adjuster incorporates a clutch-type  
adjuster mechanism that continuously adjusts – in very 
small increments – as lining and drum wear occurs.  The 
adjustments made by the Versajust slack adjuster are, 
therefore, not in specific increments relative to actuator 
stroke.
FIGURE 1 - BENDIX
®
 
VERSAJUST
 AUTOMATIC SLACK 
ADJUSTER
Note that the Versajust automatic slack adjuster is 
compatible with Bendix
®
 ASA-5
®
 automatic slack adjusters.  
Therefore, it is acceptable to have a Versajust automatic 
slack adjuster on one side of the axle and an ASA-5
 
automatic slack adjuster on the other side of the same axle.  
BRAKE APPLICATION
When the brakes are applied, the linear travel of the brake 
actuator’s push rod causes the Versajust slack adjuster to 
rotate the foundation brake camshaft, which in turn begins 
to force the brake shoes into contact with the drum.  When 
the Versajust slack adjuster rotates, the yoke assembly 
pivots on the yoke pin, causing the link to be pulled upward.
The “teeth” on the link mesh with the adjuster mechanism 
pinion.  As the link is pulled, it travels first through its free 
play and then causes the pinion to rotate.  Rotation of the 
pinion is transmitted through the clutch spring to the worm 
MANUAL 
ADJUSTMENT 
HEX
BOOT
LINK
LINK 
PIN
YOKE 
PIN
YOKE
WORM
GEAR
Compatible with 
Bendix
®
 ASA-5
®
 
Automatic Slack 
Adjusters
LUBE FITTING