Burnham Series 8H/8HE Boiler Manual De Propietario

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4.1    General – Breeching ducts and water pipes are 
generally less flexible in design location than are gas 
pipes.  To avoid conflicts for a given location, design 
and layout breeching ducts and water piping before 
proceeding with gas piping in this section.
4.2    Gas Piping Design and Layout – On a scaled drawing 
of the boiler room locate the boiler modules as 
planned in SECTION 2.  Locate the gas meter on the 
drawing.  Observe that the opening in the module 
jacket for gas piping is on the top surface at the right 
side front corner.  The gas connection to the module 
gas train is inside the module vestibule and on the 
right side 12” above the floor.
4.2.1  Using Figures 4-1 and 4-2 decide on the simplest 
piping arrangement for the module layout.  The 
location of the gas meter in relation to the modules 
has a large effect on the length and size of the gas 
piping.  Long mains with many fittings should be 
avoided as the minimum pipe size required increases 
as the length of pipe and number of fittings increases.  
For this reason it is desirable to ask the gas supplier 
to set the gas meter as close to the boiler room as 
possible.
4.2.3  On the plans, draw the gas piping using the shortest 
possible route from meter to modules while observing 
the need to keep passageways open around all 
modules for servicing.  It is highly recommended that 
the gas main be located horizontal, at the ceiling level 
of the boiler room, and directly over the front base 
line of the modules.  The branch lines from the main 
should be vertical and direct to the modules.
4.2.4  On the plans, measure the total distance, including 
vertical runs, from the gas meter to the furthest 
module, and count the main fitting ells in that furthest 
sEcTION 4.0 – GAs PIPING
run.  (Straight flow through a tee is not counted as a 
fitting)
4.2.5  Obtain from the gas supplier the following 
information:
a)  type of gas (natural or propane)
b) specific gravity
c) heating value
4.3   Gas Pipe Sizing (Preferred Method)
4.3.1  Figure 4-3 may be used for sizing pipes and fittings if 
all of the following conditions are met:
a)   the distance from the gas meter to the furthest 
module is no more than fifty feet and has no more 
than three ells, and
b)   the maximum supply gas pressure at the meter is 
0.5 psig, and
c)   the maximum supply gas pressure drop is 0.3 
inches water column, and
d)   the specific gravity of the gas is between 0.64 and 
0.70 for natural or 1.50 and 1.63 for propane, and
e)   the heating value of the gas is either 1000 Btu/Ft
3
 
for propane.
4.3.2  The procedure for sizing using Figure 4-3 is as 
follows:
1)   Total the Input MBH (from figure 2-3) of all 
modules to be supplied by the gas pipe (and/or 
fitting) to be sized.
2)   Locate this value in the left column.
3)   Move to the right to the appropriate gas column, 
either Natural or Propane.
4)   Read the pipe and/or fitting size.  Record this on 
the gas pipe drawing.
5)   The size of individual module supply piping -A, 
and the manual valve-B, should correspond to the 
Gas Connection size as tabulated in Figure 2-3.  
Record these sizes on the gas pipe drawing.
 
  Example #1:  Eight 809HE modules are to be piped in 
line, similar to Figure 4-1, on natural gas.  
 
  Size the piping:
1)   A check of the conditions for this job shows the 
measured length of pipe from the gas meter to 
the furthest module is 45 ft with 3 ells.  The gas 
supplier says that his system will deliver 4224 
cubic feet at 0.5 psig at the meter, and his gas has 
0.65 specific gravity and 1000 Btu/Ft
3
 heating 
value.  Figure 4-3 can be used.
2)   The piping (D
8
) between the gas meter and the first 
module take-off (C
8
) serves eight modules.  From 
Figure 23, each 809HE module requires 460 MBH 
Input.  8 x 460 = 3680.  MBH- Total Input thru D
8
.
3)   Enter the left column in Figure 4-3 with 3680 total 
input MBH, which falls between the figure values 
of 3630-5610.
4)   Read across to the “Natural Gas” column and pick 
off a pipe/fitting size of 4”.  Record this on the gas 
pipe drawing as D
8
.
failure to properly pipe gas supply to boiler may 
result in improper operation and damage to the 
boiler or structure.  Always assure gas piping is 
absolutely leak free and of the proper size and 
type for the connected load.
An additional gas pressure regulator may be 
needed.  consult gas supplier.
Gas supply to boiler and system must be 
absolutely shut off prior to installing or servicing 
boiler gas piping.
failure to use proper thread compounds on all 
gas connectors may result in leaks of flammable 
gas.