Burnham Series 8H/8HE Boiler Manual De Propietario
51
4.1 General – Breeching ducts and water pipes are
generally less flexible in design location than are gas
pipes. To avoid conflicts for a given location, design
and layout breeching ducts and water piping before
proceeding with gas piping in this section.
4.2 Gas Piping Design and Layout – On a scaled drawing
of the boiler room locate the boiler modules as
planned in SECTION 2. Locate the gas meter on the
drawing. Observe that the opening in the module
jacket for gas piping is on the top surface at the right
side front corner. The gas connection to the module
gas train is inside the module vestibule and on the
right side 12” above the floor.
4.2.1 Using Figures 4-1 and 4-2 decide on the simplest
piping arrangement for the module layout. The
location of the gas meter in relation to the modules
has a large effect on the length and size of the gas
piping. Long mains with many fittings should be
avoided as the minimum pipe size required increases
as the length of pipe and number of fittings increases.
For this reason it is desirable to ask the gas supplier
to set the gas meter as close to the boiler room as
possible.
4.2.3 On the plans, draw the gas piping using the shortest
possible route from meter to modules while observing
the need to keep passageways open around all
modules for servicing. It is highly recommended that
the gas main be located horizontal, at the ceiling level
of the boiler room, and directly over the front base
line of the modules. The branch lines from the main
should be vertical and direct to the modules.
4.2.4 On the plans, measure the total distance, including
vertical runs, from the gas meter to the furthest
module, and count the main fitting ells in that furthest
sEcTION 4.0 – GAs PIPING
run. (Straight flow through a tee is not counted as a
fitting)
4.2.5 Obtain from the gas supplier the following
information:
a) type of gas (natural or propane)
b) specific gravity
c) heating value
4.3 Gas Pipe Sizing (Preferred Method)
4.3.1 Figure 4-3 may be used for sizing pipes and fittings if
4.3.1 Figure 4-3 may be used for sizing pipes and fittings if
all of the following conditions are met:
a) the distance from the gas meter to the furthest
module is no more than fifty feet and has no more
than three ells, and
b) the maximum supply gas pressure at the meter is
0.5 psig, and
c) the maximum supply gas pressure drop is 0.3
inches water column, and
d) the specific gravity of the gas is between 0.64 and
0.70 for natural or 1.50 and 1.63 for propane, and
e) the heating value of the gas is either 1000 Btu/Ft
3
for propane.
4.3.2 The procedure for sizing using Figure 4-3 is as
follows:
1) Total the Input MBH (from figure 2-3) of all
modules to be supplied by the gas pipe (and/or
fitting) to be sized.
2) Locate this value in the left column.
3) Move to the right to the appropriate gas column,
either Natural or Propane.
4) Read the pipe and/or fitting size. Record this on
the gas pipe drawing.
5) The size of individual module supply piping -A,
and the manual valve-B, should correspond to the
Gas Connection size as tabulated in Figure 2-3.
Record these sizes on the gas pipe drawing.
Example #1: Eight 809HE modules are to be piped in
line, similar to Figure 4-1, on natural gas.
Size the piping:
1) A check of the conditions for this job shows the
measured length of pipe from the gas meter to
the furthest module is 45 ft with 3 ells. The gas
supplier says that his system will deliver 4224
cubic feet at 0.5 psig at the meter, and his gas has
0.65 specific gravity and 1000 Btu/Ft
3
heating
value. Figure 4-3 can be used.
2) The piping (D
8
) between the gas meter and the first
module take-off (C
8
) serves eight modules. From
Figure 23, each 809HE module requires 460 MBH
Input. 8 x 460 = 3680. MBH- Total Input thru D
8
.
3) Enter the left column in Figure 4-3 with 3680 total
input MBH, which falls between the figure values
of 3630-5610.
4) Read across to the “Natural Gas” column and pick
off a pipe/fitting size of 4”. Record this on the gas
pipe drawing as D
8
.
failure to properly pipe gas supply to boiler may
result in improper operation and damage to the
boiler or structure. Always assure gas piping is
absolutely leak free and of the proper size and
type for the connected load.
An additional gas pressure regulator may be
needed. consult gas supplier.
Gas supply to boiler and system must be
absolutely shut off prior to installing or servicing
boiler gas piping.
failure to use proper thread compounds on all
gas connectors may result in leaks of flammable
gas.